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In our commitment to our clients’ and partners’ safety, Avalon Integration is closely monitoring the impacts of the coronavirus (COVID-19) outbreak as it’s estimated to disrupt nearly 75% of supply chains nationwide. As the second-largest economic power in the world, aggregating over $14 trillion in GDP, China plays a central role in most order fulfillment and manufacturing processes, and with the viral outbreak, several business impacts may be expected such as:

  • Delayed Travel – Because symptoms can take up to two weeks to manifest, several travel bans have gone into effect, impacting common business destinations. 
  • Halted Production – With less people on the warehouse floor, it is only expected that productivity will slow or stop completely until further notice. 
  • Social Distancing – To further prevent the spread, many organizations -both in and out of the warehouse- are closing on-site activities, further increasing delays. Quarantines also contribute to this as well.

What happens in Mid-March

Cleaning Zebra Devices

Keep your Zebra devices clean

While there is no way to concretely predict what will happen within the coming weeks, reports suggest that at least on the business end of this pandemic, companies should expect a spike in halted production by mid-March as the last round of produced goods should have arrived by late-February. For companies who will continue to operate during these times, we would like to share a few key takeaways from the Center of Disease Control and Prevention and our partner, Zebra Technologies.

  1. If you already have severe or chronic respiratory, consider delaying travels and taking extra precautions to avoid the disease.
  2. If you currently live in a community that has been affected by COVID-19, and your present symptoms, consider contacting your doctor as soon as possible and staying home. 
  3. For on-site team members, be sure to refer to the User Guide of your handheld devices to make sure proper cleaning and disinfection techniques are followed.  
  4. Whether or not you work directly in healthcare, consider revisiting your cleaning and disinfection strategies to reduce the spread of germs.

Alongside the CDC’s valuable COVID-19 mitigation strategies, Zebra Technologies has also shared prevention insight in their whitepaper, Cleaning and Disinfecting Mobile Devices.

To learn more about how you can best integrate healthy cleaning strategies in your operations, don’t hesitate to contact us.

Labeling expenses don’t account for even 10% of operational costs, but nevertheless, they are essential to your supply chain. While seemingly unimportant, your labels can dictate whether or not your products make it past the loading dock since they carry crucial information such as delivery addresses, compliance standards, safety instruction, identification, and more. By choosing poorly made cheap labels, you run the risk of setting up operations for disaster. 

Portrait of Raymond Scipioni

Portrait of Raymond Scipioni

Simply put, operations screech to a halt without labels. If labels peel easily or smudge under heat or abrasion, crucial asset information is lost creating delays, bottlenecks, and out-of-stocks. All of these can lead to heavy fines, missed delivery dates, and loss of revenue. To prevent these issues, we recommend assessing your labeling operations.

How do I know my label is poorly made?

Poorly made labels often show tale-tell signs before application. Because they are not made with quality materials, nor are they tested before application, inferior labels tend to:

  • Leave behind residual fiber pileup, which clogs printers and distorts information.
  • Overwork or distort printheads, leading to premature printhead failure.
  • Leak adhesive from inconsistently manufactured rolls.
  • Fade under extreme temperatures and humidity.

If your labels present any of these signs and more, then it is time to switch to a better alternative.

How do I spot a good label?

Zebra Quality Labels Are Designed for Your Warehouse

Zebra Quality Labels Are Designed for Your Warehouse

Quality labels such as Zebra’s Certified Consumables should be made from quality materials that withstand both application and storage environments. Moreover, proper labels should be certified to meet compliance standards of whichever industry they will serve; otherwise, your inventory runs the risk of being sent back to the warehouse. Lastly, quality labels maximize your printer lifespan, reducing bottlenecks, printer downtime, and frequent IT visits.

Can I just buy the most popular label to resolve printing issues?

There is no one-size-fits-all labeling solution because the application and budget requirements vary greatly from business to business. There are also different compliance standards certain kinds of products (like food for example) need to follow.  Non-compliant labels can prevent or delay your product from reaching the consumer, forcing them to look elsewhere. For example, suppliers can pay fines up to $500 per late order or more from major retailers. Fortunately, Avalon offers Quality Compliany Zebra labels of all types, which gives you the ability to customize label composition, size, color, and many other factors to create a system that fits into your workflow.

Where can I find better labeling alternatives?

As a Zebra Premier Solutions Partner, we work with a wide variety of labeling solutions. Plus, with Zebra labels, you can work with us to create a cost-effective labeling system with both quality consumables, durable printers, and enterprise-grade scanners.

To start your labeling assessment, reach out to Raymond Scipioni and maximize your label’s efficiency with our vast portfolio of quality consumables, designed to meet your application requirements while exceeding your expectations.  

E-commerce and the drive for personalization are adding to the complexity of today’s operations. Modern-day customers expect a unique shopping experience centered on their needs as well as faster delivery anytime and anywhere they desire. As a result, warehouses and distribution centers must adapt to meet demands. According to Zebra’s 2019 Warehousing Vision Study, 79% of organizations plan on expanding size within the next two years. Once devoid of large warehouses, bustling urban areas like New York City have seen an exponential rise in new warehouse leases as companies scramble to get closer to customers to provide better (and faster) service. As extreme as these efforts may sound, they all depend on a crucial factor: visibility.

Managing stock quantities, labor efficiency, and asset usage, visibility solutions such as RFID tracking, Internet of Things, and Blockchain can optimize your workflow. Implementing solutions like these and more for over twenty years, Avalon Integration has seen up close how greater operational intelligence changes businesses by:

  • Connecting disparate teams within your supply chain through accessible data
  • Providing trackable purchase and shipping patterns in and out of peak seasons
  • Delivering manageable collected data to create a more personalized customer experience
  • Reducing bottlenecks and inefficient labor through greater device availability

However, before experiencing any of these reliefs, one must start by identifying the warehouse’s dark spots.

Signs You’re Working the “Dark”

Dark Empty Warehouse Interior

Signs You’re Working in a Dark Warehouse

While every business is intrinsically unique, there are a few common consequences to the lack of transparent visibility which can suggest your workforce is operating in the dark.

  • Stocked inventory seems to be recurrently out of place or difficult to find, causing order fulfillment processes to stall.
  • Order accuracy is difficult to maintain as inventory is wrongly picked. Consequently, more inaccurate orders are returned, clogging up your reverse logistics processes.
  • Workers take too long to accomplish tasks either because of bottlenecks or missing crucial assets.
  • Necessary devices such as printers, scanners, and forklifts, are rarely located close to where they are most needed, increasing worker travel time.

Turn on the Light with Zebra RFID

Turn on the Light with Zebra RFID to help with a Dark Warehouse

Zebra’s next generation of RFID technology.

Out of the many locationing solutions available today, we are excited to recommend Zebra’s next generation of RFID technology as an enterprise-ready and efficient tracking solution. Maximizing visibility with rugged handheld scanners and high-accuracy antennas, Zebra RFID can track moving assets and inventory, empowering you with manageable and intelligent insight into your everyday operations.  

As a proud Zebra Premier Solutions Partner, Avalon Integration offers complete RFID solutions, from software implementation to testing, to maintenance. Integrate modernized visibility with:

  • Pretested rugged RFID labels
  • Adaptable RFID industrial printers
  • Highly ergonomic handheld readers
  • High-capacity reader antennas

It’s not too late to see these technologies in action. Contact us for an RFID demonstration at your convenience with our automation specialists to enhance your operations from the inside out.

In less than a week, from March 9th through 12th, Avalon Integration will join over 900 technology experts in navigating through the modernized landscape of efficient supply chain systems at the Modex 2020 Tradeshow. While there are countless different technologies redefining operations, our innovation specialists explore RFID locationing in-depth as it enhances inventory management. Expanding visibility from door to dock, RFID improves order accuracy, a goal no operation can afford to overlook. 

With e-commerce complicating warehouse operations, achieving transparent inventory management has become complex yet necessary in order to remain competitive. Committed to optimizing operations, Avalon Integration investigates the unceasing importance of inventory accuracy and how RFID can help maximize transparency within the digital age.

Oversight that Leads to Insight

RFID Locationing Improves Accuracy

Learn More about RFID locationing when you visit us at Modex.

Out of the many solutions taking the warehousing industry by storm, RFID locationing has risen as a key strategy in improving accuracy. Precise and efficient, RFID can be used to:

  • Mitigate risks – Maximizing visibility, RFID allows you to pinpoint moving assets and purchase patterns, giving you insight into possible influxes, bottlenecks, and lulls within operations. 
  • Enhance customer experience – As one of the newest prime differentiators between online stores, customer service is closely tied to proper inventory management since customers cannot expect to purchase products that are unaccounted for or unavailable. RFID antennas and readers can track incoming inventory, allowing you to better manage in-stock items. 
  • Reduce product shrinkage – Whether due to theft or misplacement, product shrinkage drained over $50 billion in 2018.  Increased product visibility and tracking can minimize lost items while preventing shoplifting.
  • Manage storage space – Just as problematic as out-of-tocks, over-stocks can devalue your products while also occupying valuable storage space. By tracking how fast products are purchased/moved, you can avoid overstocking and better distribute warehousing space.

When considering RFID, Avalon recommends Zebra’s RFID technology for its durability, extended accuracy, and versatility. From long-range readers to rugged handheld scanners to pretested tags, Zebra’s RFID technology is engineered for dependable functionality in any environment.

How to Start?

As with any optimization strategy, RFID requires careful planning before outright deployment. Consider the following steps when beginning your RFID strategy:

  • Establish measurable goals using key performance indicators
  • Identify specific pain points to be addressed by your new solution
  • Certify all solution participants (operators, administrators, store associates, etc.) are on board with change
  • Verify tag and application requirements

See these steps in action in Zebra’s RFID Pilot Guide.

Get a closer look into the best RFID solutions on the market when you join us at booth #3607 at Modex 2020 or start building your solution today with our knowledgeable team of automation experts.

While still revolutionary in nature, automation may not strike as new since it’s been discussed at great lengths for the past years. However, automation isn’t the only trend redefining efficient warehousing. Adaptive to change, efficient warehousing is set to be influenced by trends such as:

  • Rise of Machine Learning and A.I.
  • Modernized RFID Solutions
  • Push for Sustainable Practices
  • Blockchain Connectivity
  • Demand for Same-Day Delivery
  • Fluctuating International Tariffs
  • Big Data
  • Wearable Technologies
  • Cloud Computing
  • Real-time Locationing
  • Digital Twins

From the first generation of mobile computing to the latest OS migration wave, Avalon Integration has specialized in maximizing operational efficiency with the best resources available. That’s why we’re facing these trends confidently with brand-new solutions and technologies to be introduced at the Modex 2020 Tradeshow.

Got Plans for March 9th-12th?

Leveraging Industry Changes for Modex

Leveraging Industry Changes for Modex

For four days, Avalon Integration invites you to join over 900 leading technology providers and manufacturers such as Zebra Technologies in leveraging the latest industry changes for maximized operational efficiency that leads to:

  • Increased supply chain visibility – New connectivity options and security measures have paved the way for transparent supply chain operations where every member can participate.
  • Efficient picking and fulfillment strategies – Breakthroughs in labeling technology such as RFID, Bluetooth beacons, and automated data capture have maximized order accuracy by eliminating the errors normally associated with manual data entry. Now, newly digitized processes and wearable technologies such as the WT6000 and ring scanners can further maximize accuracy while expediting order processing.
  • Streamlined returns management operations – Cloud-based software and increased inventory visibility can lead to simplified return management systems. Real-time locationing and productivity applications such as Zebra’s Mobility DNA can expand warehouse visibility, equipping you with better insights into where and how your returned inventory is processed.

 

Modex 2020 Powered by MHI Logo

Modex 2020 Logo

From meaningful networking to in-depth knowledgeable seminars, get a close look into the key industry changes set to reshape the future within the coming years. Meet us at booth #3607 at the Modex 2020 Tradeshow and refine efficiency with the leaders in effective innovation.

However, you don’t need to wait two weeks to experience a new standard in productivity. Speak to our warehousing specialists today to discover new customized solutions designed to maximize your competitive edge, so you can stay ahead of today’s challenges and tomorrow’s trends.

Business in America has always been competitive, as that is simply the nature of capitalism. There are a few things that are new and different now though, which are fundamentally changing how many of our clients competing:

Portrait of Dan McCabe

Portrait of Dan McCabe

Unemployment

Unemployment is now at a 40-year low. It is harder than ever to recruit strong players to your team.

Direct to consumer shipping

For most of our clients, the historical norm was to ship pallet quantities to distributors who would then take it from there.

Because people have become accustomed to “same day shipping, next day delivery”, many of our clients now find themselves shipping in case quantities to tens of distribution centers around the country, or, in some cases drop shipping in batches direct to consumers on behalf of web retailers or their distributors.

This is problematic because our clients’ warehouses, systems, procedures, and people often were not set up to do this case or each picking in an efficient fashion.

These two factors are causing many of our clients to really ramp up their investments in technology.

  • Clients that run on pen and paper are looking to deploy mobile computers.
  • Clients that run on mobile computers are looking to deploy wearable computers, voice-based systems, and even heads up displays to further improve productivity.
  • Clients with the largest workforces are even starting to deploy “co-bots” (robots that work alongside humans) and other forms of automation (self-driving forklift anyone?)

What’s going out outside the warehouse?  In production areas?

Dan Mccabe holding the MC9300 from Zebra Technologies

Dan Mccabe holding the MC9300 from Zebra Technologies

The hot top is “mistake-proofing”.  Low unemployment is resulting in more mistakes than ever before.

Whether that is because the new employees aren’t as capable as they used to be, the turnover is higher than it used to be, or there is less time to train them, the result is the same – more mistakes.

Many of our clients are keenly aware that mistakes are on the rise and that mistakes can be very expensive.  They are looking to us for technologies, products, and solutions that will help them prevent mistakes or at least catch them while they are still in the building when the are comparatively cheap to fix.

The 2 big technologies that are really ramping up are:

RFID

We’ve been hearing about RFID for almost 20 years now, with very few deployments outside of apparel in retail. What’s new is that RFID has grown at >50% nationally in each of the past 3 years and much of that growth is outside of retail. People are using RFID to systemically catch when people, assets, or inventory are not where they are supposed to be, BEFORE something bad happens.

Bluetooth Locationing

With RFID, tags are cheap, and readers are expensive.  With Bluetooth, those are flipped. When people want to track a comparatively small number of reusable things (think totes or gaylords) across a large area, Bluetooth can be a more cost-effective solution and we are starting to see a lot of interest in this area.

Are these things really here?  Are they right for me?

All of the technologies that I’ve mentioned are definitely here today. However, they are at different stages of maturation and require different levels of commitment from your IT staff to deploy.  Our job here at Avalon is to help you figure out how to get the most out of your workforce based on the budget and IT resources you have available.

Interestingly enough, folks at a single plant or warehouse tend to have ready access to budget, but not much access to IT support.

We often find ourselves working across plants and warehouses in the same organization to “drum up” support for a corporate initiative which will enable the individual sites to “skip” a few iterations of technology all at once.  That almost always requires a bit of IT support.

Committed to helping others in any situation, Dan McCabe can assist you in evaluating your current workflow to integrate the appropriate technology. To discover your match, speak to Dan McCabe today and unlock all the possibilities hidden in the modern warehouse and plant.

New dynamic supply chains can increase the probability of errors and inefficient labor as orders have become increasingly more complex and customers more demanding. Although online shopping is set to contribute trillions of dollars into the global economy, it has also contributed to a vast array of operational concerns such as:

  • Data security 
  • Lack of transparency in inventory and asset management
  • Undervalued and/or unskilled workforces 
  • Adaptability for future market shifts
  • Shipping speeds

Coupled with today’s high employee turnover, dynamic supply chains are redefining operational efficiency. As always, Avalon Integration is ready to help you in navigating through this new industrial landscape with enterprise-grade resources built to maximize ROI while addressing operational concerns. 

MC9300 can improve your Dynamic Supply Chains and Maximize ROI

The MC9300 from Zebra can improve your Dynamic Supply Chains and Maximize ROI

Where to Begin?

Since they occupy virtually every aspect of your warehouse operations, your handheld devices are an ideal place to begin enhancing worker productivity. Aware of today’s concerns, leading manufacturers like Zebra Technologies have developed a versatile portfolio of goal-focused technologies that enrich:

  • Supply Chain Connectivity – From manufacturers to distribution centers to delivery drivers, it takes a large team to properly handle inventory. However, the need for secured communication channels remains as vital as ever. Dependable devices such as the TC7X provide reliable connectivity even in the most remote areas thanks to several networking options (WiFi, Bluetooth locationing, GPS, Cellular LTE), so your entire team can stay updated of any changes before they hinder the workflow.
  • Inventory Management – While the two may seem far removed, proper inventory management can boost customer satisfaction since orders are processed and delivered more quickly. Happy customers become loyal customers, adding to your overall profitability. Minimizing surprise out-of-stocks, new RFID locationing technology such as Zebra’s readers, antennas, and rugged tags can verify received/shipped inventory to ensure it reaches the correct destination in time. Moreover, RFID tags further increase investment returns by eliminating the need for several barcodes.
  • Labor Productivity – With the current national unemployment rate and all-time low at 3.6%, warehouses have faced more challenges in hiring and retaining skilled laborers. By automating repetitive tasks such as data capture with user-friendly devices like the MC9300, your workforce can apply their skills into crucial tasks, maximizing productivity, and employee satisfaction.

Efficiency in Action

To see these solutions in action, catch live demonstrations, in-depth assessments, and unprecedented unveilings at the 2020 Modex Tradeshow, or skip the wait and contact us today for a free assessment of your current workflow.

Ten years ago, the modern warehouse looked a lot different than it does today. Manual data-entry predominated most operations, and smart technologies, such as versatile tablets and RFID locationing seemed more like science-fiction than reality. Needless to say, today’s modern warehouse has shattered previous standards with unparalleled mobility, greater visibility, and designed ergonomics. 

However, change does not stop.

According to Zebra’s 2019 Warehousing Vision Study, over three-quarters of surveyed warehouses are increasing their competitiveness by equipping workers with intelligent technology. RFID, blockchain, and virtual reality have been coined as disruptive technologies set to shape field operations, along with 5G technology when it finally arrives with full force in 2023. Other notable modernization drivers include the prevalence of social media shopping –which will account for a fifth of returned shipments in the coming decade–  and drop shipping, which is already the preferred fulfillment method of 33% of online stores. At face value, modernization may seem overwhelming and confusing, yet as experts in innovative efficiency, Avalon Integration is ready to share tips and hints on how to navigate the wonderful world of warehouse modernization. 

Data Entry Modernization to improve your warehouse

Go Where Manual Data-Entry Has Never Been Before

From bottlenecks to missed deliveries, manual data entry can impact workflows throughout your supply chain. On the other hand, modernization elevates productivity with greater accuracy, visibility, and affordability. Before beginning any modernization strategy, we recommend keeping three considerations in mind:

  • Different levels of automation may be required – Although intelligent, automated systems can’t do everything independently, which is why different levels of automation can enhance your current workforce without eliminating necessary labor. As a result, your modernization strategy should include user-friendly devices that collaborate with your workforce.
  • Scalability is crucial – In 2010, e-commerce accounted for 7.2% of total retail sales. Nine years later, it has contributed over $3 trillion worldwide, with several online stores actually opening real brick-and-mortar locations. Therefore, chosen technologies should be able to transition in and out of the warehouse with ease.
  • Enterprise-grade devices make a difference – With more demand for expedited shipping, both your employees and their devices will face new environments, some more rigorous than others. Consequently, new mobile solutions should be durable from the inside out to endure tough conditions with unbroken functionality.

In line with our commitment to innovative productivity, Avalon is proud to introduce Zebra Technologies’ newest generation of enterprise-grade technology, intelligently rugged and adaptable to your growing workforce.

With the right tools, the modernization journey is made simple. Start your optimization process with the leaders in integrated efficiency, and face change confidently with the best resources available.

In 1999, the term, “Internet of Things” (IoT) was merely a concept used to explain the possibilities of early RFID technology; however, today’s 26 billion internet-connected devices have turned the concept into reality. From enterprise-grade to consumer technology, studies project a 49 billion growth in internet-connected devices worldwide by 2025, averaging around 10 devices for every human on the planet. 

Not surprisingly, modern-day locationing solutions have evolved to enhance warehouse visibility while accommodating more devices into increasingly complex supply chains. However, there is no such thing as a one-size-fits-all locationing solution. From RFID tags to GPS tracking, today’s locationing systems can be adapted to fit your workflow’s unique requirements. As leaders in innovative efficiency, Avalon Integration encourages considering eight elements that can dictate locationing efficiency.

Transportation Logistics Receiving Dock Visionary Visibility

Avalon Integration can help you find the best locationing system

Locating the Best Locationing System

Every industry can benefit from accurate locationing, but that doesn’t mean all solutions will be the same. Storage facilities may not require detailed real-time visibility if only general locationing suffices. On the other hand, food-processing factories might need in-depth visibility into storage temperature and asset lifespan. Whatever your application may be, consider the following influencing factors:

  • Read range – Not all readers can cover large warehouses, and not all tags can survive long voyages across the globe while remaining functional. Determining read range is crucial in selecting a reader that fits your operations.
  • Location accuracy – Today’s RFID solutions can track moving inventory, but if your assets are mostly static, this may not be needed.
  • Asset type – Certain solutions may not fit with your assets. For example, RFID tends to underperform on metal, and real-time locationing may be unsuitable for tracking personnel due to privacy issues. In addition to asset type, work environment may also impact your locationing system’s efficiency.
  • Battery Lifespan – Much like read range, battery lifespan limits how far your locationing system can go.
  • Connectivity Options – From Bluetooth to WiFi, every connectivity option has its benefits and limitations. Common connectivity options include Bluetooth, WiFi, GPS, cellular/satellite, 4/5G, and LTE. 
  • Compatibility – Data without readability is useless. Insight collected by your locationing system can be used to optimize operations and streamline efficiency; therefore, data should be accessible through your mobile devices.
  • Cost – Because of different read ranges and lifespans, locationing systems can vary in price, which means there could be a more cost-effective option than mainstream solutions.

Offering a wide ecosystem of visibility technology, Avalon Integration partners with Zebra Technologies in designing efficient locationing systems that address every consideration listed above with efficient functionality.  Whether it’s through Zebra’s RFID-based MotionWorks or the industry’s most-efficient line of enterprise-grade tablets, choose a visibility solution that best adapts to your workspace.

Ready to start? Contact Avalon Integration today for an in-depth assessment of your workflow to find a visibility solution centered on your needs.

Within the past decade, new research and manufacturing policies have brought environmental concerns to the forefront of consumers’ attention. Results from the CGS 2019 U.S. Consumer Sustainability Survey show that 68% of today’s consumers see sustainability as a deciding factor in whether or not to purchase a product. In 2019, products labeled sustainable accounted for as much as $114 billion in revenue, a 29% increase compared to 2013. From product assembly to shipping methods, there are several ways companies can integrate sustainability into their supply chain. However, while it may be tempting for companies to label products as sustainable, the Federal Trade Commission deals heavy fines for misleading and/or inaccurate labels. 

In our commitment to both the environment and operational efficiency, Avalon Integration investigates new technologies and their benefits beyond the warehouse. Among these technologies, RFID tracking stands as one of the most promising resources in establishing sustainable practices with the supply chain. By providing true real-time visibility, RFID equips you with actionable intelligence into every detail of your operation to reduce environmental impact.

Creating the Green Warehouse, One Tag at a Time

MC3390R Green Sustainable Warehouse

MC3390R Being Used in a Sustainable Green Warehouse

Before choosing any particular RFID solution, it is important to consider tag composition and durability. Because they will face several sorts of environments even after application, RFID tags should be designed with strength in mind. Like is quality consumables, Zebra’s RFID tags are tested for continuous performance on a wide range of surfaces, so you do more than just can track more than inventory.

  • Manage inventory to prevent overstocking – A common issue in the retail industry, overproduction can lead to wastefulness and product depreciation. By managing processed goods in real-time, companies can regulate assembly speed to match the market demand.
  • Minimize unnecessary and inefficient transportation labor – Inaccurate orders require labor and money to rectify. RFID readers can verify loaded shipments to prevent unnecessary truck deliveries and additional CO2 emissions.
  • Implement additional policies with greater visibility – Since RFID technology can provide a full overview of warehouse activity, gathered intelligence can be used to pinpoint bottlenecks, extraneous energy usage, and wasted storage space.

But RFID isn’t the only technology revolutionizing supply chains. Catch an up-close look of 2020s most prominent technologies at MODEX 2020 and join Avalon in exploring the next generation of efficient technology. 

When it comes to lessening environmental impacts, small changes can go a long way. To see how RFID can enhance your operations, contact us for an in-depth assessment of your current workflow.