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Defeating 4 Misconceptions About Modern Warehouse Automation

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Innovative technologies, such as machine learning and real-time locationing, have long served as prime examples of today’s modernization efforts in warehousing, yet these disruptive initiatives have also been seen as “too complex” and “far off” by many operations -largely because of common misconceptions such as:

  • “Modernization requires extensive piloting and time to produce measurable ROI.”
  • “Modernization is only suitable for large-scale operations.” 
  • “Modernization will replace human operators.”
  • “Modernization is too expensive.”

With at least 69% of businesses claiming to have poor visibility into their supply chains, the time for misconceptions such as these is over. Because the digital era demands both speed and accuracy equally, outdated warehouse processes are no longer suitable to keep you competitive. However, modernization doesn’t have to be as complicated as you think, which is why we wanted to bring clarity to the four statements presented above:

  • “Modernization requires extensive piloting and time to produce measurable ROI.”

Design and piloting allow your team to test and tweak your solution for best results; however, extensive testing can drain budgets while causing downtime due to longer training periods. Nevertheless, modern touchscreen interfaces and Android’s user-friendly platform are developed to help minimize training for faster deployment and ROI. As a matter of fact, TE-app converters such as Zebra’s All-Touch Terminal Emulation help convert “green-screen” apps right out of the box without backend modifications for faster integration. 

  • “Modernization is only suitable for large-scale operations.” 

Working with a wide range of clients, from small and growing businesses to Fortune 500 companies, we’ve seen modernization solutions built with enterprise-grade technologies readily adapt in various-sized businesses. By streamlining multiple tasks through one device, technologies like the MC9300 computer can accomplish several specialized tasks through one intuitive interface, adapting to different workloads while accommodating growth.  

  • “Modernization will replace human operators.”

This is a common -and serious- concern regarding warehouse modernization, yet studies show that over 70% of warehouses actually plan to enhance human labor with partial automation. Simply put, while computers can intelligently gather and deliver information, human minds are still crucial to executing final decisions. For example, Zebra’s MotionWorks solution incorporates future-forward RFID locationing to track in-motion inventory and provide actionable insights that allow your workforce to make accurate plans to meet future needs and overcome challenges before they happen. By automating repetitive tasks, a modernized warehouse can also empower the workforce to deal with more high-level tasks.   

  • “Modernization is too expensive.”

Because effective modernization does not require a complete restructuring of your operations, it may actually be more affordable than previously imagined. On the flipside, outdated technologies can lead to high inaccuracies, missed compliance codes, multiple device servicing contracts, and frequent tech support and downtime – all greatly contributing to operational costs.  As a Zebra Premier Solutions Partner, Avalon works hard to make modernization as seamless and cost-effective as possible. Upgrade legacy devices from any manufacturer through the GO Zebra Trade-In Program to get cash back rebates up to $650 per device towards your upgrade. 

Every operation possesses its own unique requirements, which is why we know there may be other concerns and misunderstandings beyond what was covered. Contact us today to see how efficient modernization can help ease your doubts and turn challenges into opportunity. 

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It’s time to Break these 5 Bad Warehousing Habits

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The concept “if it’s not broke, why fix it” does not apply to efficient warehousing. While legacy systems can provide comfortable workflows, prioritizing outdated familiar systems can supplant streamlined operational intelligence, which is crucial to remain competitive in today’s now-economy. Despite the several modernized technologies offered by today’s top technology manufacturers, at least 90% of global organizations still rely on some form of paper-based data processing. As more warehouses make the switch to automated workflows, it’s time to revisit outdated habits still present in most modern-day warehouses. 

Operating within dynamic supply chains, the following five warehousing habits can actually produce more harm than good as demands continue to increase. 

  1. Printed picking lists – Printed picking lists require employees to handle two things at once and can’t be readily updated in real-time. As faster order fulfillment becomes a global standard, hands-free systems can direct picking while updating orders in real-time, all without requiring your team to keep looking down.
  2. Relying on centralized printing stations – High-density areas are no longer preferable in the post-pandemic world as they can increase exposure risks and cause bottlenecks. In place of centralized stations, consider mobile workstations and mobile printers to diffuse printing power throughout your warehouse.
  3. Keying in data in the receiving dock – To prevent errors from entering your operating from the start, automated data capture and RFID can certify your incoming inventory is properly identified as soon as it enters the warehouse and moved to the appropriate storage space.
  4. Overlooking battery cycles at the end of each shift – As more tasks depend on mobile devices, verifying devices are fully changed is crucial to mitigating sudden downtime in the middle of your workday. The more devices deployed, the more careful your battery management efforts must be to make sure all devices are properly stored and charged between shifts. 
  5. Integrating consumer-grade hardware – Research has shown that consumer devices are three to five times more likely to break within the first year of deployment, causing downtime and surprise expenses. On the other hand, enterprise-grade devices not only survive tough conditions, but they are also equipped with faster processing power and more memory storage to keep up with your operations. 

Enter the digital age with a new standard for efficient warehousing 

To facilitate your transition into the digital age, Avalon continues to partner with Zebra Technologies in the GO Zebra Trade-In Program. Built to eliminate the bad habits discussed above, Zebra’s enterprise-grade hardware substitute legacy systems with:

  • Hands-free picking systems enabled by adaptable wearable technology
  • Mobile printers with longer battery life, easy tap-to-pair, and RFID printing capabilities
  • Intelligent and long-range data capture that can scan multiple codes at once, accelerating throughout without impacting accuracy
  • Device management and tracking applications deployed on your devices for maximum visibility of your digital fleet’s performance
  • Industrialized durability that endures extreme temperatures, drops, tumbles, condensation, humidity, and scratches all without impacting functionality

Trade-in outdated devices from any manufacturer with the GO Zebra Trade-in Program before December 31st, 2021 and get up to $650 in cash rebates per upgraded device. Download our program details to see how you can qualify. 

Facing a multitude of unpredictable demands, your operations don’t have to settle for comfortable inefficiencies. Contact us today for a free assessment of your workflows to see how you can expect a bigger ROI when you eliminate bad warehousing habits.

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Does Your Mobility Solution Lead to Operational Visibility?

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Whether in the storefront or on the warehouse floor, mobility and visibility have proven to be essential assets in securing dependable productivity. However, facing increasingly complex supply chains – brought about either from the rise of e-com and/or new BOPIS purchase patterns – companies must learn to maximize both mobility and visibility in order to meet demands without compromise.

As a Zebra Premier Solutions Partner, Avalon Integration is able to explore multiple ways to leverage both mobility and visibility within today’s operations. From enterprise-ready rugged tablets to on-demand RFID mobile printers, modern warehouses can take a variety of pathways to building a mobility solution that enhances visibility. That’s why we’re exploring three mobility solutions that directly maximize visibility. 

Warehouse Handheld Enterprise Mobility Solutions from Zebra

Mobility Solutions for any warehouse

  • Enterprise Mobile Computing – According to surveys conducted by Zebra Technologies’ specialists, over 70% of warehouses are currently investing or seeking new ways to invest in mobility solutions. Failure to do so may damage your competitiveness. Operating with high-speed connectivity and flexible networking options, Zebra’s line of handheld computers secure viable communication channels inside and outside your warehouse, enhancing:
    • Inventory management
    • Order processing times
    • Efficient reverse logistics
  • Migration to Android – While migration may seem like an overwhelming task, it also opens doors to new opportunities such as secured data protecting and facilitated onboarding. Moreover, Android houses Zebra’s exclusive line of productivity applications, Mobility DNA, that allow you to:
    • Deploy push-to-talk features
    • Scan multiple barcodes simultaneously
    • Remotely manage battery performance and life cycles
    • Convert green-screen apps to touchscreen right out of the box
    • Track missing Zebra devices
  • Real-Time On-Demand Tracking – To meet new demands for faster delivery and fulfillment transparency, real-time locationing systems help track your inventory and/or assets. However, Zebra has taken tracking efficiency a step further with the all-new ZQ511/521 mobile printer, which can print 3 to 4 inches of RFID labels on-demand, virtually eliminating wait times and mislabeling errors since labels are readily available when and where needed, so you get:
    • Rugged mobile printing and RFID power fit for field service
    • Efficient workflows in and out of the warehouse
    • High battery performance that survives your longest shift
    • Adaptable printing speeds and darkness to accommodate temperature conditions

Have more questions about RFID? Ask Roi.

Avalon ROI Robot and Zebra

Needless to say, none of these solutions are mutually exclusive, which is why our modernization specialists work diligently to create custom solutions that adapt to your business.  Contact us to see how modernization can maximize mobility and visibility in your operations.

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3 Technologies that are Reshaping the Warehousing Future

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Technology has always been one of the greatest drivers of change in any industry. From steam engines to the internet, it is estimated that technological advances have been responsible for a tenfold increase in labor wages within the past 200 years. Not only are advances smarter, but they are also faster. For example, in 2010, collected data intelligence from global outlets comprised 2 zettabytes of information. As of 2019, that number has jumped to 41 zettabytes, which is enough data to fill over 10,000 billion DVDs, collected in a span of nine years.

As our world continues to change, warehousing efficiency continues to adapt to meet new consumer demands. To stay ahead of change, Avalon Integration is taking a closer look at three productivity-enhancing technologies permeating warehouses nationwide.

Take a look in our video:

  1. Breakthrough limitations with virtual reality – Maximizing both worker safety and productivity, hands-free technology such as Zebra’s HD4000 keeps your workforce focused and directs workflows through one lightweight adaptable solution.
  2. Overcome change with the adaptable EC30 – Compact yet strong, the EC30 helps eliminate future software and application issues since it can house your updates without losing functionality over longer periods of time, compared to consumer devices. That means you can continue to add changes and/or new users without recurrently purchasing new devices.
  3. Accelerate efficient picking with voice technology – Boost productivity by 15% when you combine the power of enterprise headsets with Zebra’s WT6000 and ring scanners to optimize order accuracy with high ergonomics. Create intelligent pick paths while providing secured connectivity channels and reliable data capture that expedites order fulfillment without hindering accuracy.
Three Technologies for use in the Warehouse

Three Technologies for use in the Warehouse

Where do these technologies fit?

While there are many different sorts of technologies available, Avalon’s experts make sure your workforce is equipped with solutions that work for them. Stay ahead of change when you create a custom modernization solution, tailored to your needs.  

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Message Mike: Are My Supply Chain Issues Too New to Handle?

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Working with supply chain optimization since 1994, I can safely say that there is no such thing as a problem “too new” that can’t be addressed. However, I also understand where this concern comes from.

In the past two decades or so, technology has taken enormous leaps previously unimaginable. Phones became smart. Cars can be driverless, and the list goes on, yet most people would agree that not every technological innovation is necessary, which is why businesses may be uneasy at first to jump on board with new technology. Indeed, even in warehousing, most decision-makers don’t see automation replacing human efforts. It’s all about finding a balance. While seemingly new issues such as complex e-commerce transactions, drop shipping, and high labor turnover rates may seem unsolvable at face-value, there are generally deeper issues at the root of your main concerns which can be resolved by a combination of intelligent technology and human expertise. A few common supply chain issues include:

  • Reduced Productivity – From bulky devices that weigh down your workers to costly bottlenecks that halt workflows, reduced productivity is always costly and affects the whole supply chain. Sometimes it comes in the shape of a broken printer or lost connectivity across state lines.
  • Inefficient Inventory Management – Dynamic supply chains have increased the complexity of inventory/asset movement. From production to shipping, to receiving, to packing, and so forth, your inventory passes through a lot of hands before reaching its final destination, which means there is a lot of room for costly errors if done inadequately. Also, repetitive tasks such as labeling parcels or manual data entry can lead to employee disengagement which exacerbates error risks and contributes to labor turnover as employees may feel undervalued. 
  • Traceability Issues – Evolving safety standards have increased the need for better traceability. From the food industry to auto production, batch numbers must be tracked and traced accurately even beyond the point-of-sale. Cradle-to-crate traceability can be the differentiator between a chaotic polemic recall and safe, government-compliant operations.

What are my options?

QLN420 Supply Chain Warehouse

When it comes to optimizing your supply chain there is a lot of options.

  • Highly ergonomic devices – These devices can boost productivity while preserving worker comfort. Instead of choosing between bulky industrial devices or breakable consumer-grade technology, you can streamline productivity with rugged yet lightweight enterprise hardware, built for strain and success.
  • Automated data entry – Even a 1% error rate can impact your workflow. Luckily, mobile computers can help increase data entry accuracy by eliminating human error. This also frees up your workforce to concentrate on other more crucial tasks instead of repetitive labeling.
  • RFID and Real-Time Locationing – From better inventory management to visible traceability, RFID technology gathers the intelligent insight you need to optimize your operations. Scalable to grow alongside your company, real-time locationing solutions can track inventory, assets, and resources in practically any industry.  

How difficult are these technologies to deploy?

MT2090 Scanning in a Warehouse

Deploying warehouse optimizations is easy with Avalon Integration

With the correct technology provider, implementing durable enterprise-grade solutions is simple. Working with leading manufacturers (like Zebra Technologies, Newcastle Systems, etc.), we closely assist you in planning, piloting, deploying, maintaining, and upgrading your technology for streamlined supply chain management.

Message Mike Kula today to see how you can start optimizing your operations with the best tools available. 

Watch Mike Kula on the Summer of 50 PGH Tech Stories Podcast.

Listen to Mike Kula on the Summer of 50 PGH Tech Stories Podcast.

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How to Navigate the World of Modernization

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Ten years ago, the modern warehouse looked a lot different than it does today. Manual data-entry predominated most operations, and smart technologies, such as versatile tablets and RFID locationing seemed more like science-fiction than reality. Needless to say, today’s modern warehouse has shattered previous standards with unparalleled mobility, greater visibility, and designed ergonomics. 

However, change does not stop.

According to Zebra’s 2019 Warehousing Vision Study, over three-quarters of surveyed warehouses are increasing their competitiveness by equipping workers with intelligent technology. RFID, blockchain, and virtual reality have been coined as disruptive technologies set to shape field operations, along with 5G technology when it finally arrives with full force in 2023. Other notable modernization drivers include the prevalence of social media shopping –which will account for a fifth of returned shipments in the coming decade–  and drop shipping, which is already the preferred fulfillment method of 33% of online stores. At face value, modernization may seem overwhelming and confusing, yet as experts in innovative efficiency, Avalon Integration is ready to share tips and hints on how to navigate the wonderful world of warehouse modernization. 

Data Entry Modernization to improve your warehouse

Go Where Manual Data-Entry Has Never Been Before

From bottlenecks to missed deliveries, manual data entry can impact workflows throughout your supply chain. On the other hand, modernization elevates productivity with greater accuracy, visibility, and affordability. Before beginning any modernization strategy, we recommend keeping three considerations in mind:

  • Different levels of automation may be required – Although intelligent, automated systems can’t do everything independently, which is why different levels of automation can enhance your current workforce without eliminating necessary labor. As a result, your modernization strategy should include user-friendly devices that collaborate with your workforce.
  • Scalability is crucial – In 2010, e-commerce accounted for 7.2% of total retail sales. Nine years later, it has contributed over $3 trillion worldwide, with several online stores actually opening real brick-and-mortar locations. Therefore, chosen technologies should be able to transition in and out of the warehouse with ease.
  • Enterprise-grade devices make a difference – With more demand for expedited shipping, both your employees and their devices will face new environments, some more rigorous than others. Consequently, new mobile solutions should be durable from the inside out to endure tough conditions with unbroken functionality.

In line with our commitment to innovative productivity, Avalon is proud to introduce Zebra Technologies’ newest generation of enterprise-grade technology, intelligently rugged and adaptable to your growing workforce.

With the right tools, the modernization journey is made simple. Start your optimization process with the leaders in integrated efficiency, and face change confidently with the best resources available.

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Top Technologies to Look for in 2020

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Ride-hailing apps, 4K television, interactive smart speakers, online streaming services, and self-driving cars are just a few of the ground-breaking technologies that did not exist ten years ago. As a matter of fact, access to LTE services and 4G network speed has only been popular since 2015. While the world of efficient automation has redefined the past decade on the consumer front, it is also reshaping the industrial landscape.

Using a Zebra Tablet While Loading a Pallet into a Delivery Truck

Using a Zebra Tablet While Loading a Pallet into a Delivery Truck

Working closely alongside warehouses of all shapes and sizes, Avalon Integration has implemented the most revolutionizing technologies of this decade. From rugged mobile computers to intuitive printing software, modern-day enterprise-technology has integrated greater degrees of accuracy, productivity, and visibility from packing to shipping. However, we know well there is no limit to innovation. That’s why we look forward confidently towards the opportunities the new decade will bring. While we can’t predict the future, there are several technologies worth keeping an eye on within the coming years.

Revolutionizing the World of Modernization

TC77 Warehouse Technologies

The TC77 from Zebra Is Used to Improve Warehouse Technologies

Research conducted by Zebra Technologies has outlined numerous challenges modern warehouses can expect in the future, such as:

  • Technology usage
  • Efficient labor
  • Capacity utilization
  • Integrating quality warehouse management systems
  • Inventory management within omnichannel shopping

Standing as a practical and cost-effective solution to these issues, warehouse automation brings the promise of streamlined operations, efficient labor, and lowered operational costs. A few examples of successful automation tools include:

  • RFID Technology – Expanding visibility beyond the four walls, RFID tags, and readers allow workers to track moving assets throughout the warehouse floor. Furthermore, RFID scanners minimize scan time by correctly documenting several codes with one trigger pull, allowing your workforce to process more orders accurately.
  • Internet of Things – Much like the consumer world, enterprise technology can also be connected and managed at a large scale through the Internet of Things. This means your warehouse can manage devices, battery life, security updates, and much more without impacting workflow.
  • Power Carts – Omnichannel retail brings the opportunity for more complex supply chains, ultimately demanding more from your workforce. Mobility solutions such as Newcastle’s Power Cart alleviates bottlenecks and long travel routes while also reducing labeling errors by 90%.
  • Wearable Technology and Voice Picking – Further boosting worker mobility and versatility, wearable technology such as Zebra’s WT6000 wearable computer increases productivity by 15% and can be easily paired with Bluetooth technology to create an efficient voice picking solution.

Get a head start in efficient modernization with Avalon Integration. Count on 20 years of experience when you contact us to learn more about how these and other technologies can maximize productivity and ROI within your operations.

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The Versatile Future is Here: See How the TC57 Fits Your Dynamic Workflow

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On June 19th, 2018, the United States Patent and Trademark Office issued its 10 millionth patent, testifying a nation’s commitment to innovation and technological advancements. From the overarching internet to self-driving cars, technology has advanced to deliver innovation to virtually every industry worldwide — all in less than 30 years. Facing what’s been coined as the 4th Industrial Revolution, Avalon Integration has partnered with Zebra Technologies to provide groundbreaking technology that shatters through pre-established industry boundaries.

Here to set an unparalleled standard, the TC57 fits multiple use cases, serving as one of the most versatile devices in the industrial market to date. Adaptable form the inside out, this all-touch computer continuously increases productivity in and out of the four walls, which begs the question…where does it fit? 

Where in the World is the TC57?

Equipped with rugged ergonomics and an intuitive platform, the TC57 can be integrated into almost any dynamic workflow with minimal infrastructure changes, streamlining operations in…

  • Extreme Conditions — Sporting military-grade durability, the TC57 is equipped with a rugged exterior that endures harsh temperatures, humidity, and drops up to 6ft. Zebra’s fortified Android delivers the ultimate processing power while securing OS updates that future-proof your device. Lastly, it’s best-in-class 5 in. display delivers maximized readability perfect for graphic-intensive applications in any lighting condition. Protected with Corning Gorilla Glass, the glove-friendly touchscreen remains fully operational when wet.

    TC57 Extreme Conditions Workflow

    TC57 Extreme Conditions Workflow

  • In Remote Places — Supporting carrier aggregation, the TC57 ensures network connectivity through multiple networking channels.  With WorryFree WiFi, devices can stay connected and running during your on-the-move operations.

    TC57 Remote Places Workflow

    TC57 Remote Places Workflow

  • In Overwhelming Landscapes — Supply chains have become increasingly more dynamic in and out of the warehouse. Running on an open ecosystem, the TC57 gathers Zebra’s best Mobility DNA applications as well as long-range data capture to maximize productivity. Capture barcodes multiple barcodes as far as 70ft with one trigger-pull and omnidirectional scanning.

    TC57 Overwhelming Landscapes Workflow

    TC57 Overwhelming Landscapes Workflow

And with Avalon Integration, integrating the latest upgrades in mobile computing is seamless and affordable. From now till December 31st, upgrade your technology with the GO Zebra Trade-In Program. Get cash-back rebates when you swap out legacy devices from any manufacturer for the newest generation of efficient technology.

Technology is advancing fast, and the TC57 is just one of many next-evolution devices available. Navigate through a new landscape of opportunities when you contact us for more information on how the TC57 and other devices can innovate your production workflow.

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