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What Happens If Your Manufacturing Plant Compromises on Track-And-Trace?

As supply chains adapt to accommodate more unique stock-keeping-units (SKUs), tracking individual products from production to shipping has become more complex. Studies suggest that 8 in 10 manufacturing facilities struggle to capture and leverage meaningful data within their operations. Moreover, while a vast majority of decision-makers emphasize the importance of end-to-end traceability, 70% of businesses still operate with incomplete visibility into their vital operations. Lack of clear traceability ultimately contributes to:

  1. Wasted resources
  2. Sudden equipment failure
  3. Recurrent need for rework
  4. Failure to meet deadlines
  5. Unclear demand forecasting
  6. Broken customer loyalty
  7. Unmet compliance standards
  8. Jeopardized consumer safety

For the food industry, estimates show that improper visibility costs $10 million per recall, while other manufacturers in the pharmaceutical and automotive industries have seen upwards of 4.85 billion in losses and facility closures. Put simply, compromised track-and-trace can be devastating to a business.

Optimizing Traceability in the Manufacturing Plant

When trying to improve operational visibility, track-and-trace experts recommend defining required data within your operations. Although unique industries may track additional data points, a proficient traceability system should track:

  • Supplier lot numbers
  • Serial numbers
  • Storage status
  • Delivery dates
  • Raw materials used
  • Compliance notes

Tracking these data points for multiple SKUs has proven challenging, especially during high-demand seasons. Current labor shortages pose additional obstacles to ensuring every workflow is accounted for accurately. To fit seamlessly in today’s fast-paced operations, track-and-trace systems must allow quick adoption, leveraging user-friendly interfaces and streamlining workflows. Consequently, two types of technologies have become essential when developing end-to-end visibility.

  1. Digitized Barcode Scanning
    Automated data capture solutions eliminate the probability of errors and missed touchpoints. Furthermore, they allow workers to focus on more important tasks, minimizing stress from manual data input. Next-generation mobile computers and ultra-rugged tablets combine data capture with data processing, updating traceability logs as products move throughout the facility. These same devices can also be used for work-in-process reporting, push-to-talk communications, and cycle counting, thus consolidating multiple workflows through one easy-to-use terminal.For facilities with multiple conveyors and complex loading docks, businesses can fully automate quality checks with fixed industrial scanners, installed in high-influx areas. Scanned data can be transmitted to other IoT devices for immediate action, and into your reporting system for future use.
  2. Real-Time Locationing Systems
    Taking barcode scanning a step further, real-time locationing systems can consolidate several data points with fewer tags while also providing in-motion tracking. For example, RFID systems utilize wide-range antennas to locate stored inventory and finished goods. By tracking incoming materials in real-time, facilities may also optimize just-in-time delivery, reducing the risk of overstocking.However, RFID isn’t your only option when developing real-time locationing systems. Intelligent visibility software such as Zebra MotionWorks supports material replenishment systems, safety checklists, and call triggers to connect workers to crucial data anywhere in the four walls

How to Get Started

Before deploying any modernization solution, businesses should run a workflow evaluation to target blind spots and possible challenges. Once your goals and challenges are outlined, our teams work with you in consolidating workflows through technologies that support end-to-end visibility, including:

  • Flexible connectivity options
  • Seamless app integration with Android
  • Push-to-talk communications
  • Automated data capture and sharing

To learn more about Zebra’s in-stock devices, contact us here.

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What does Automation on the Production Floor Look Like?

Production floors in manufacturing plants need fast and accurate workflows that efficiently manage assets and deliver products. Automation is beneficial in boosting efficiency with control over work-in-process, traceability for recalls, and quality checks before products leave the production floor. Despite labor shortages, studies show that manufacturers still produce 44% more goods than 30 years ago due to factory automation solutions including automated data capture and digitized reporting. Therefore, it is no surprise that an estimated 42% of the time spent on manufacturing tasks will be automated by the end of the year. To remain competitive in the Digital Age, manufacturing facilities must consider the benefits of automating workflows as well as the consequences of delaying modernization.

 

Lack of automation within the production operation pressures your workforce to keep up with high demand influxes without agile tools. Enhanced systems such as automated data capture and sharing can manage operations, track stock levels, and monitor asset performance all in real-time for unbroken productivity. Although automation may take different forms in different industries, businesses can expect the following benefits from intelligent modernization:

 

  1. Increased product accuracy and quality control – Data automation tools like mobile computers can deliver consistent accuracy and speed with minimal variation, improving production rates and product accuracy. You can avoid higher costs from inaccurate production with mobile computers that provide faster-than-ever barcode capture and multi-distance scan engines that improve track and trace on the floor.
  2. Boosted versatility – Mobile technology like computers and tablets can come equipped with powerful extensions that allow businesses to increase security, improve device manageability and more. Expanded features enable manufacturers to capture up to 100 barcodes with a single scan to improve worker efficiency, while data automation delivers predictive analytics and rich data capture so your floor can stay flexible and adapt to rising demands.
  3. Faster return on investment – Dependable automation solutions reduce lead times, lower operating costs and improve output. Rugged mobile computers and tablets out-perform consumer devices and deliver dependable performance to improve the device lifecycles and deliver a higher ROI. Devices like this also help remove the errors of manual operations to deliver controlled and accurate workflows.

 

Speed and accuracy are the top priorities for the production floor. Mobile computers and tablets can help deliver real-time performance to manage operations and improve productivity. Automated mobile computing and scanning solutions deliver:

  • Faster and more efficient workflows
  • Quality checks and control
  • Enhanced visibility and flexibility for recalls
  • Faster cycle times

Automation is quickly taking over manufacturing plants to streamline productivity on the production floor. Learn more about how you can leverage track and trace solutions and rich data capture in your facility.

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Why Now is the Best Time to Upgrade Your Warehouse Equipment

The challenges of controlling costs and managing high consumer expectations dominate the minds of today’s warehouse professionals. From demands for same-day shipping to ongoing product shortages, distribution centers are navigating a myriad of fulfillment obstacles. It’s no surprise that over 80% of warehouses plan to accelerate modernization plans to keep pace with these increasing demands and challenges. Because next-generation technologies now aim at streamlining critical tasks to reduce learning curves and maximize throughput in less time, automation experts recommend optimizing now to remain competitive in today’s high-demand market.

 

Past studies show that 73% of organizations plan to begin modernization with mobile technology. Handheld devices serve as scanners, computers and communication devices, and quickly empower operators to record and update data in real-time for more visibility and productivity. Without operational visibility, businesses risk increased expenses, stalled workflows, lost products and lost time. Furthermore, outdated mobile computers can also compromise data security if operating systems are not kept current. Therefore, when optimizing warehouse technologies, consider starting with your mobile devices.

 

That’s Where GO Zebra Comes In

To maintain enterprise efficiency, Avalon partners with Zebra to offer a wide range of innovative mobile computers and printers. Designed to help businesses upgrade mobility solutions without high costs, the GO Zebra Trade-In Program provides businesses with:

 

  1. Dependable, purpose-built durability – Front line workers can perform well or poorly based on the technology they use. Traditional legacy devices contribute to more errors and delays, which increase downtime and hurt fulfillment. When you upgrade your equipment through the GO Zebra Trade-In Program, you provide your workers with the latest Zebra hardware to keep up with tough warehouse demands.
  2. More accurate data capture – Outdated devices limit accuracy, while industry-leading scanners can capture any 1D or 2D barcode from near contact to as far as 70 feet away. Zebra’s scanners help your workers maintain high scanning performance even in shifting conditions. Access to higher accuracy devices through the GO Zebra Trade-In Program can help control costs without compromising efficiency.
  3. Flexible enterprise mobility – Intuitive mobile devices from Zebra help your workers stay mobile to maximize productivity and speed-up shipping processes, giving frontline workers the modern mobility they need to adapt to demands faster.

 

Follow these steps to start upgrading your workforce with purpose-built technology:

  • Purchase a qualified product
  • Submit your claim form
  • Trade in your legacy devices from any manufacturer.

 

To learn more about the GO Zebra Trade-In Program, download our brochure or contact an Avalon rep today.

 

Modernization doesn’t have to be complex. Work alongside the experienced automation team at Avalon to outline vulnerable areas within your operation and formulate a plan to replace outdated technology with devices that bring measurable improvements.

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Why Choose Device Simplicity or Versatility When You Can Have Both?

As supply chains strive to meet increasing customer demands, mobility solutions continue to set the foundation for superior modernization. From push-to-talk communication to safe data sharing, handheld devices now play a major role in virtually every industry. Studies show that the global enterprise mobility market was valued at $19.65 billion before the pandemic, and is projected to reach $151.51 billion by 2027.

 

A jump like this indicates that mobility is growing at a compound annual growth rate (CAGR) of 29.3% from 2020 to 2027, illustrating the importance today’s supply chain places on adaptive mobility. To stay in step with demands, warehouses now must plan to adapt and implement the best technology that accelerates workflows while remaining simple enough for future scalability. Without upgraded technology, businesses could risk increased operational expenses and slower productivity, ultimately damaging brand reliability, worker satisfaction, and profitability. Consequently, new devices like Zebra’s TC58 mobile computer now combine ease of use with flexible functionality to enable uninterrupted productivity anywhere in and out of the four walls.

 

More than an Enterprise Smartphone

To stay ahead of rising mobility rates, Zebra’s newly-reengineered TC58 gives workers reliable features and adaptive technologies that accelerate tasks without compromising accuracy. Designed for Android 11 and upgradeable to Android 15, the TC58 brings businesses the following improvements:

 

  1. Durability built from the inside out – A class-leading 6-inch screen that lets workers see more, do more, and scroll less helps make the TC58 Zebra’s most advanced enterprise mobile computer yet. It’s also equipped with a next-generation octa-core processor and is the only device in its class to offer support for WiFi 6E. Advanced processing power and enhanced connectivity enable blazing speed in the most demanding applications.
  2. Enhanced features that improve flexibility and accuracy – Provide your workers with advanced features that enable flexible operation. Calculate accurate parcel dimensions with the integrated Time of Flight sensor. Drop the TC58 into a Workstation cradle to connect a monitor, keyboard, mouse, and more to create a mobile-driven workstation. Also, add an impressive 1,300 tags per second with the optional RFD40 sleds.
  3. A new level of workforce productivity and value with Mobility DNA – Simplify device integration, increase device security, and make device management easier with Mobility DNA’s advanced tools. Easy management and security come with the TC58’s Enterprise Mobility Management and LifeGuard for Android to insure your devices.
  4. Versatile customization to maintain productivity in any industry – The TC58 helps workforces stay versatile across multiple industries. Provide your retail associates with enhanced price and inventory checks, item locationing, line busting, and back-of-store management. Warehouses can benefit from the TC58’s help in increasing inventory management, picking and receiving, and asset management with reliable data capture. Field service technicians benefit from high asset management in challenging conditions with the TC58’s durable design and mobile point of sale.

 

Warehouse automation should simplify enterprise efficiency. Contact an Avalon representative to learn more about how Zebra’s TC58 brings simple and versatile efficiency to your operation.

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Top 3 Reasons to Move to Android 11

Businesses can no longer overlook cybersecurity. Regardless of company size, virtually every business can be a target for today’s cybercriminals. As automation continues to dominate warehouses and distribution centers, businesses can no longer afford to compromise on data security when integrating intelligent mobile devices. Studies indicate that nearly 71.1 million people are victims of cybercrimes every year, and 97% of companies have faced cyberattacks involving mobile threats. In the end, researchers estimate that cybercrimes will cost $10.5 trillion annually by 2025, illustrating the crucial importance of dependable data security—currently absent in consumer-grade devices and outdated operating systems.

 

That’s Where Android Comes In

To prioritize security and enterprise efficiency, more businesses are moving to highly-secure operating systems and mobility solutions like Android 11. Innovative operating systems like this can avoid cyberattacks and manage downtime to control costs; however, the benefits of Android extend beyond cybersecurity. As the preferred OS of leading manufacturers like Zebra Technologies, Android 11 opens the doors to a new level of dependable automation on best-in-class devices. For example, the new TC58 mobile computer leverages Android 11 OS to deliver the operating system’s top benefits within one enterprise platform.

 

  1. Secure device protection with consistent updates – Increase device security with an updated operating system to prevent leaks and attacks. Equipped with LifeGuard for Android, Zebra’s empowered mobile computer provides security patches to keep devices secure every day they are in service. Android 11 helps enhance mobile computer processing power, so businesses can get secure, powerful enterprise mobility updated every 90 days with government-grade encryption.
  2. Streamlined ease of use for better mobility – Since Android is extremely popular in the consumer space, employees are more likely to adapt to it, thus minimizing training times. Additionally, Zebra’s Mobility DNA offers the broadest and most mature set of solutions for simpler management and easier integration, empowering workers to use their device’s full functionality right out of the box.
  3. Versatility with an open app ecosystem – Businesses can customize their mobility solution with an intuitive platform that enables seamless app integration, unlike iOS. Moreover, Android devices like the TC58 enable quick app migration, converting TE green screens into a touchscreen interface without extensive application rewriting.

 

When you protect your mobile devices with a flexible operating system like Android,  you protect enterprise efficiency and supply chain operations. Talk to an expert at Avalon today to evaluate a mobility solution that protects your enterprise.

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How the ET45 Maximizes Features at the Right Price

If you are considering purchasing consumer-grade tablets, there are hidden costs that you should first understand. While consumer tablets can be enticing due to their low cost, their features, durability, and barcode scanning capabilities could be less than ideal. Reasons like these are making associates prefer rugged enterprise tablets that deliver more and can still be cost-effective. Studies show that nearly two-thirds of associates believe rugged tablets can help them deliver a better customer experience and increase worker satisfaction over consumer tablets. As the global market share of tablets is estimated to grow at 8% to $1,468.4 million by 2027, more supply chain decision-makers are switching to enterprise tablets because they can help improve the efficiency and performance of their workforce.

 

Businesses that don’t adapt to associate needs and supply chain trends could ultimately suffer from outdated operations, which leads to lost customers and diminished productivity. Here are some questions to consider when thinking about purchasing a tablet solution for your enterprise:

  • Can the tablet reduce operational costs and downtime that stem from lost productivity and broken devices?
  • Does the tablet empower your workers to work faster and smarter?
  • Is it equipped to handle heavy data capture needs?

 

Redefine enterprise operations with the right features.

Finding an enterprise tablet that addresses these concerns can help improve operations and reduce errors. Fortunately, enterprise tablets like Zebra’s ET45 help deliver the functionality and versatility your business needs to adapt to trends. The ET45 redefines enterprise operations because it:

 

  1. Delivers dependable durability at a lower price – Built for business environments, the ET45 delivers dependable performance in tough environments. Its design withstands drops, indoor and outdoor environments, and extreme temperatures for improved performance. Additional tablet accessories also enhance portability and durability in more demanding environments. All at a cost that rivals consumer tablets.
  2. Enhances data capture capabilities for scan-intensive environments – Your mission-critical workers should have access to world-class integrated scanning. Zebra’s ET45 tablet delivers split-second, first-time data capture of virtually every barcode, in practically any condition. For dependable, simple scanning or advanced range scanning, the ET45 is equipped to empower your workers to scan in virtually any environment. With the ability to simultaneously capture up to 100 barcodes, even on multiple labels with a single scan, this enterprise tablet helps create higher accuracy.
  3. Empowers workers to work faster and smarter with the right options – Get the fastest wireless connectivity to keep you connected anywhere with WiFi 6e and 5G speeds. Better connectivity gives workers access to the fastest networks which help them collaborate on important tasks when demands are high.
  4. Expand versatility with complimentary tools – Improve every aspect of the device lifecycle with features that deliver a built-in advantage. Features like Mobility Extensions and StageNow offer improved security and staging for easier device management.

 

A rugged enterprise tablet can redefine operations with advanced features that support higher performance. Talk to an expert at Avalon today to evaluate a tablet solution that meets your business needs.

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5 Enterprise Benefits You Won’t Find in Consumer-Grade Tablets

When facing shifting customer expectations and labor shortages, it can be tempting to choose easier technologies that are familiar to incoming workers to accelerate onboarding. Consumer-grade technologies tend to find favor in the supply chain since they break high adoption curves and are easily embraced by new workers. However, studies show that consumer devices cost up to 50% more than rugged devices over five years, so while they diminish upfront costs and training, they end up costing more with long downtime periods and acquisition costs. The IDC estimates that after adding up annual repair costs, out-of-pocket costs, and lost productivity, the average cost associated with a non-rugged tablet is $2,462, while those who purchase rugged tablets give businesses an ROI only after the first year. Purchasing a consumer device can cause unnecessary expenses and a loss in productivity, while choosing rugged enterprise devices can help save time and money to improve operational efficiency, whether it’s in your store, field, manufacturing plant, or warehouse.

 

Empower Your Enterprise with Versatile and Dependable Performance.

To equip their enterprise with the right durability and versatility, more decision-makers are implementing enterprise tablets that help expand industry capabilities. Built to support several supply chain industries, Zebra’s new ET40 enterprise  tablets increase staff productivity, reduce total cost of ownership, and simplify management. Unlike consumer tablets, they empower teams with:

 

  1. Rugged durability that secures efficiency – Implementing Zebra’s ET40 tablet empowers business with a rugged design right out of the box and a business class lifestyle with guaranteed device availability for three years. This delivers a strong ROI that makes great business sense and withstands tough environments such as those in warehousing, manufacturing, and field service environments.
  2. Streamlined data capture and accuracy with embedded scanning capabilities – No matter what type of scanning your workers do, there should be a scan engine that’s right for the job. Enterprise tablets like Zebra’s ET40 can provide warehouse workers and retail associates with the specific scanning capabilities they need. From standard range scanning to advanced range scanning, deliver split-second first time capture of virtually every barcode, in practically any condition.
  3. Maximum security – Protecting the devices that ensure productivity and efficiency in your business should be built into your devices. Android’s security in the Zebra ET40 maximizes device availability and can be improved with Mobility Extensions to offer over a hundred features to improve Android security, manageability and more.
  4. Maximize capabilities with Android productivity apps – Equip your workers with an easy-to-carry 8-inch design for easy viewing of information rich apps and the ability to control those apps. This gives your store associates, warehouse workers, and field technicians more control over task management and fulfillment.
  5. Versatile capabilities that expand operations – A wide range of what your devices can do can give your workers the ability to easily complete tasks. Zebra’s ET40 tablet can also turn into a two-way and the multi-slot and desktop charging cradles simplify backroom device management. Additionally, you can create a workstation on demand with the Workstation cradle and create a kiosk and more with the Presentation stand. More versatile manufacturing, warehousing, store operations, or field service allows your business to adapt to demands and maintain consistency.

 

In other words, consumer-grade tablets cannot deliver the performance your business needs to adapt to consumer expectations. In place of fragile devices, consider evaluating your systems with an experienced automation partner to deploy solutions designed for increased productivity and ease of use.

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RFID checklist for smoother implementation

Real-time locationing has proven vital for almost every industry’s modernization plan. With 41% of shoppers citing shortages as the top obstacle keeping them from finalizing a purchase, distributors are turning to modernized inventory management solutions leveraging RFID to monitor shortages and predict demand. As major retailers like Walmart and Nordstrom demand RFID tracking for many everyday items, manufacturers and distribution centers cannot waste time on inefficient tracking systems.

 

Is RFID Right for You?

 

Not every business requires RFID tracking to establish dependable visibility. Consequently, before you investigate an RFID solution, experts recommend evaluating several components such as:

  1. Environmental challenges

High ceilings, metal racks and thick walls are just a few environmental challenges hindering RFID transformation. Unique locations such as cold storage or manufacturing facilities require durable technologies to withstand around-the-clock usage and extreme temperatures.

 

With a better grasp of the environmental challenges, technicians can recommend durable devices such as Zebra’s rugged fixed readers and handheld RFID scanners to ensure flawless scans anywhere in the facility.

 

  1. Current wave frequencies

Furthermore, assessing environmental challenges can also reveal potential interference from current technologies. Two-way radios, WiFi, and Bluetooth create interfering wavelengths. If left unchecked, interference can prevent data from reaching your teams on time, creating blind spots within your operations.

 

Depending on your workflow requirements, a different tracking system may be more compatible with your location to accommodate current technologies. Understanding your systems may also help evaluate if a passive or active RFID system is more beneficial.

 

  1. Type of inventory being tagged

Certain types of surfaces may be harder to tag, such as curved or metal objects. These can create more wave distortion, hindering successful reads. Fortunately, technological advancements are now bridging the gap between metal inventory and RFID tags.

 

New RFID on-metal tagging solutions empower manufacturers to track tools, fixtures and other metal parts without hindering read performance. Designed to print thicker tags, the ZT411 can deliver RFID encoded tags fit for metal surfaces through one user-friendly, industrial-grade device while also providing traditional RFID tags and barcodes for vital workflows.

 

  1. Estimated training time

Employees must become familiar with new devices, workflows, software and applications. The faster they learn, the less likely they will commit costly mistakes. Therefore, systems should employ easy-to-use technologies to lower training times.

 

While every new solution presents a learning curve, user-friendly operating systems like Android for Enterprise can help minimize training by consolidating workflows onto a familiar touchscreen interface. Moreover, Android’s open app ecosystem facilitates future app integration. Seamless integration ultimately preserves your solution’s scalability in the long run.

 

  1. Future configurations and updates

Current supply chain challenges are prime examples of how unforeseen changes can radically alter entire industries. That’s why scalability and flexibility should be ensured from the very beginning when possible. When you work alongside an experienced RFID solution provider, your operation can draw from their experience and prior successful implementations to create an adaptable plan that embraces future changes.

Once these factors are covered, businesses should have a better scope of their RFID implementation process.

 

Selecting a Viable Solution Provider

 

Whether you’re using an existing solution provider or evaluating a new one, you should understand that RFID implementations require an experienced, hands-on approach. Industry experts recommend evaluating current or future solution providers to make sure they offer:

  • Complete scalability of your whole system (not just hardware)
  • Software installation and reconfiguration
  • Long-term technical support
  • Rapid label development and delivery

There are numerous processes and workflows to evaluate when considering an RFID system for your operation.  For more information or location analysis, schedule a preliminary evaluation with one of our RFID specialists.

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Optimizing Cold Storage: How Warehouses are preparing for the Food Safety Modernization Act Update

The U.S Food and Drug Department (FDA) estimates that nearly 1 in 6 Americans suffer from a foodborne illness per year, resulting in about 128,000 hospitalizations and 3,000 deaths. Needless to say, there is no place for compromise within food safety parameters. Studies show that a mere 20% of consumers completely trust manufacturers to ensure proper safety measurements, and 60% avoid businesses responsible for even one illness incident. To combat illnesses and restore buyer confidence, the FDA has now shifted its focus to proactively preventing illnesses from festering within the manufacturing and distribution process as opposed to simply targeting system breakdowns. Per the updated Food Safety Modernization Act, supply chains will be expected to enhance track-and-trace systems to record and store data for up to 2 years by November of 2022. Data should be retrievable within 24 hours to enable quick farm-to-table traceability. To achieve this, businesses are encouraged to strengthen the following pillars of dependable traceability:

  1. Monitor growing/manufacturing process to ensure only verified ingredients are used.

The FDA’s Food Traceability List allows manufacturers to prioritize real-time visibility for at-risk foods within the very first steps of production. Freezer-ready technologies like the MC9300 can help streamline inventory control by combining data capture and processing onto one digital platform. Rugged labels should also be employed to preserve barcode readability, so ingredients can be verified during production.

 

        2. Optimize communication at the receiving dock, so products are not idly waiting in dangerous temperatures.

Just-in-time replenishment has become evermore commonplace in most distribution centers, which means teams must be able to effectively communicate when items arrive to prevent spoilage or inventory loss. Whether it be through automatic alerts via handhelds or group calls through a push-to-talk system, team communication at the loading dock ensures food safety measures are carried out the moment products arrive.

 

        3. Track handling process for at-risk foods such as shellfish, fruit, leafy greens, eggs, cheese, and ready-to-eat salads.

For real-time inventory management, RFID and locationing systems prove to be indispensable. Because RFID tags can hold as many as 40 different codes per tag, RFID systems empower teams to track multiple status points for each product at once to see if they were handled properly.  Automated data recording further simplifies future auditing since data can be retrieved automatically with less risks for error.

 

        4. Notify delivery teams and other members in the supply chain of shipping timeframes and inventory status.

These FDA changes have placed greater responsibility on the entire supply chain, which means proper tracking must extend beyond the four walls. This is where Bluetooth-powered technologies like Zebra’s Electric Temperature Monitoring Sensors prove highly beneficial as businesses can track transportation temperatures in real-time to prevent spoilage.

 

Regardless of how you choose to approach food safety, one thing is certain: Visibility is key.  Whether it be through enhanced group communication or real-time inventory tracking, businesses must quickly adopt to establish proper food safety standards. For more information on how you can optimize your workflows to comply with the Food Safety Modernization Act, contact our automation specialists here.

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Before Investing in AMRs Evaluate Your Operations with these 5 Questions

Automation currently leads most modernization efforts, coming in the form of Android handheld devices, versatile rugged tablets, tap-and-pair mobile printers. In conjunction with these efforts, automated mobile robots (AMRs) have seized public interest. Current labor shortages and spikes in demand for faster and more accurate service have further fueled the need for flexible automation and digitization. Recent studies have shown that more than half of warehouses have cited hiring and retaining long-term workers among one of the biggest obstacles faced today, with 85% currently prioritizing labor optimization. Replacing the need for extraneous labor efforts, AMRs are able to empower workers by automating pallet movement, diminish travel time by 60%, and eliminate repetitive tasks without burdening the human workforce.

 

As decision-makers move towards integrating AMRs into their operations, experts recommend considering the following questions:

     1. How will you measure ROI?

Most specialists estimate AMRs should yield measurable results within 2 years at max, with order fulfillment speed being the first change to be recorded. While there are many ways to calculate ROI, a few indicators to look for include…

  • Increasing fulfillment speed – Since travel time is diminished, there should be less replenishment delays and bottlenecks impacting throughput rates.
  • Improved worker safety – AMRs are made to carry heavier loads and may sport a sensitive motion scanner to prevent collisions. This spares workers from straining themselves or running into machinery.
  • Lowered operating costs – As delivery timeframes are met and stock is quickly moved to the appropriate space, there should be less costs associated with inaccurate orders, mis-shipments, and sudden out-of-stocks.

      2. Do you have sufficient space?

While AMRs may not require a complete warehouse redesign, some solutions may require dedicated space within your operations for…

  • Navigation – Tight spaces and sharp corners can limit the AMRs’ ability to move freely around the warehouse.
  • Battery charging – Appropriate space may be required for charging different fleets when they’re not in use.
  • Maintenance – While enterprise devices are designed to withstand harsh environments, AMRs still need to be updated and serviced.

      3. Are other methods of automation already in place?

In addition to AMRs, support systems such as automated data capture and mobile computing further eliminate errors and speed up processes by enabling workers to accomplish more in less time. Before implementing robotics, set a digitized foundation with:

  • Android’s enterprise OS – Familiar and adaptable, Android enables you to add your preferred applications within its open ecosystem for easy adaptability. Its recurrent OS updates and security patches also further protect your operations from cyberattacks.
  • Real-time stock updates – By streamlining data capture and computing through one handheld terminal like Zebra’s handheld computers, your workers can update counts and communicate with each other digitally.
  • Push-to-talk capabilities – Speaking of communication, team communication goes a long way in keeping the workforce updated of any changes and emergencies across the facility.

      4. What fleet control system will you use?

Selecting hardware is only half the battle when it comes to modernization. To maintain complete efficiency, your fleet management system should be able to connect to your WMS system to receive directions and real-time inventory updates.

      5. Is your solution scalable?

The propensity for change in the supply chain is the only constant warehouses can continue to expect in the years to come. As material shortages challenge efficiency alongside labor shortages, it’s crucial to maintain integration and update simplicity to facilitate solution growth. If AMRs are unable to connect with the rest of your mobile devices, they may not be the most suitable option for your business.

 

Once these questions are answered, businesses can create a more realistic and proactive solution plan to minimize implementation hurdles. This can also help narrow down which kinds of AMRs to integrate. To explore your options or for more assistance on how to evaluate your warehouse, talk to one of our modernization experts and explore a broad portfolio of technologies to create customized and scalable solutions.

 

 

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