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Warehouses are not exempt from the Circular Economy. Here’s why:

Gone are the days where single-use products are the norm. Standing amongst several customer demands, sustainability has been an initiative driving changes across the supply chain. While there are many reasons behind this, a few notable factors fueling change in warehouses are:

  • Shared belief among decision-makers – Recent studies show that over 90% of chief executives see sustainability as a top priority to ensure future success.
  • Warehouse packaging contributes to a great deal of waste in landfills – The Environmental Protection Agency (EPA) estimates that container and packaging have continued to as much as 82.2 million tons in solid waste, of which 37% was landfilled.  
  • Customers believe brands should take corporate responsibility – Over 75% of today’s consumers are seeking brands that focus on taking better care of the planet in addition to more personalized and meaningful experiences.
  • Material shortages leave little room for unnecessary waste – Supply shortages for raw materials have impacted manufacturers by lowering production rates, making reverse logistics crucial to expand product availability since returned items could be resold to help prevent out-of-stocks. 

3 Ways to Prioritize Sustainable Warehousing 

As technology continues to advance, more sustainable solutions continue to develop. While there are many large-scale changes available, Avalon continues to push small-scale changes alongside bigger implementations for greater savings in a smaller carbon footprint. A few of these changes involve:

  1. Maximizing the use of reusable containers – To reduce the number of disposed packaging and pallets, distribution centers have turned to reusable containers and removable labels such as the 8000D Dissolvable Labels to properly identify products without slowing operations as containers need to be re-identified. 
  2. Streamlining inventory control through a shareable WMS – Studies show that a properly functioning WMS can increase inventory by upwards to 30%, minimizing risks of out-of-stocks and overstocking. Moreover, a digitized WMS removes the need for paper-based reporting, further reducing waste while maximizing data accuracy and accelerating easy data sharing across the supply chain.   
  3. Choosing an upgrade path that integrates recycling – When outlining a modernization strategy, the fate of your legacy and decommissioned devices should be a crucial factor to avoid contributing to more e-waste.  As a Zebra Premier Solution Partner, Avalon works alongside businesses to facilitate eco-friendly modernization with the GO Zebra Trade-In Program. By accepting devices from any manufacturer, Zebra upgrades ensure traded devices are properly recycled and destroyed without adding to landfills.  

Sustainable modernization is not a contradiction. Reach out to our team to explore further steps your warehouse can take in creating an eco-friendly optimization strategy that still embraces the latest edge in innovation.

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Why pick a touch-computer over a standard handheld device?

Mobile devices have become the foundation of effective modernization since they keep crucial data and connectivity right at your fingertips. They also successfully bridge the gap between teams within a supply chain, automating data capture and sharing through a digital interface. Consequently, handheld devices have become popular across multiple industries, from high-demand manufacturing plants to family-owned storefronts. As customer demands for faster and more accurate fulfillment increased, mobile devices have been enhanced to provide flexible connectivity options, consolidate disparate workflows, and last beyond the standard 8-hour shift. 

Despite these enhancements, traditional handheld computers and scanners may still be bulky for workers traveling between different locations. For more on-the-go teams, handheld devices must prioritize automated intelligence alongside ease-of-use and ergonomics. 

That’s where touch computers come in.

Today’s cellphones have shaped the expectations for easy-to-use technologies. In as little as zero clicks –thanks to voice commands– users can access files, navigate the web, and send messages. Similarly, Zebra’s touch-computers combine the intuitiveness of consumer-grade touchscreens with the enterprise functionality of traditional rugged handhelds. The result looks a little like this:

Zebra’s latest TC52AX touch-computer is a prime example of user-friendly handheld mobility; however, it is not the only option available. Because different workloads may require different levels of functionality, experts recommend assessing your options with the following three considerations:

  1. Will scanning capabilities be needed? – While some touch-computers can capture data up to 50ft away, not every workflow requires this. For example, while the TC20/26 may not offer the widest scanning range, it makes up for the difference in long-lasting battery power that surpasses double shifts. 
  2. How far will workers travel? – When it comes to communication outside of the four walls, devices like Zebra’s TC7x offer greater connectivity flexibility, providing secured communication through cellular, 5G, LTE, WiFi, and more. 
  3. Will you be adding additional devices? – From wearable devices like ring scanners and headsets to mobile printers, additional devices will impact worker mobility and comfort. Lightweight devices streamlining multiple workflows benefit workers by minimizing strain and connecting workflows simultaneously. 

To help you answer these questions, Avalon recommends scheduling a workflow assessment to select a device that best adapts to your operation. Once a device is selected, automation experts can also assist in procuring and preparing devices for integration through the GO Zebra Trade-In Program for cost-effective and intelligent modernization.

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What will a traceability blind spot cost your production line?

Just in the last decade, food giant Chipotle made history when it agreed to pay the largest fine in history – a whopping $25 million in response to its part in a sickness outbreak that would affect over 1,000 customers in a span of 3 years. Unfortunately, compromised food safety is a widely shared issue amongst manufacturers and distributors within food service. The costs of one communication gap may end up being incalculable when you factor in:

  • Lost hours of productivity as teams search for operational blind spots
  • Recall execution expenses such as setting up automated phone calls and postage for returned items
  • Severed distribution relationships as partner businesses must also adjust to recalls
  • Missed compliance fees and audits that come up after mistakes are noticed
  • Reverse logistics and storage as brands must process returned items while keeping them separated from uncompromised products.
  • Broken consumer trust as shoppers will avoid brands with a history of recalls even if it’s just from one event.

Even if spoiled products are identified before leaving facilities, businesses still take a heavy blow financially as products must be discarded.  Experts estimate food manufacturers and distributors can lose as much as $750 billion per year due to poor handling procedures, improper cold storage, and inaccurate data processing. Consequently, targeting blind spots within food distribution has become an undisputable priority.

Three technologies enhancing food safety visibility

Several next-generation devices are now built to simplify tracking and tracing workflows; however, because food service often runs into the challenges of cold storage, technology solutions must also be durable enough to protect real-time visibility. In our partnership with Zebra Technologies, we’ve seen the following technologies thrive in the challenges of maximizing food visibility:

  1. Bluetooth-enabled temperature sensors – Battery-operated Bluetooth sensors mitigate interference issues to protect undisrupted temperature tracking even after products leave the dock. Sensors can be read through any Bluetooth-compatible device for real-time storage verification as products travel down the supply chain. This trackable visibility allows businesses to quickly pinpoint and remediate inadequate temperatures before they harm products.
  2. Customized labels for crisp barcodes – As stated many times by many experts, identification labels are a lifeline for your products since they display vital information such as storage notes, handling instructions, and compliance codes. Constant movement throughout the distribution process can contribute to early label damage such as scratches, fading barcodes, and peeling. Therefore, to protect inventory identification, labels should be tailored for food handling, able to survive extreme temperature changes and long transportation. Zebra’s Certified Consumables fulfill these requirements in drawing strength from several pre-tested materials to ensure consistent performance anywhere they go.
  3. Fixed industrial scanners and machine vision – Multiple purchasing options, new markets, and updated compliance standards have created a more dynamic supply chain with multiple possibilities for blind spots. Consequently, automated fixed scanning and machine vision have taken center stage in seamlessly verifying product quality without halting productivity. Conduct simple track and trace and/or quality inspections across the whole supply chain with automatic visibility that connects to your WMS in real-time for less guesswork.

Selecting a visibility device is only a small part of complete solution design and deployment. To fully reap the benefits of higher operational visibility, we recommend starting with a full evaluation of your current workflow to target hidden blind spots. By assessing where they’re located, your team can then integrate a scalable solution that stays within allocated budgets while deploying future-forward technologies. By doing so, businesses not only protect transparent traceability, but they also prevent operations from being blindsided in the future by new changes.

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When it comes to mobile computers, you have lots of options. Let’s explore them.

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The mobile computer has become the face of modernized automation in today’s industries. From healthcare clinical devices to field service communicators, mobile devices have progressed technologically to streamline vital workflows for simplistic usage and upgrades. As a result, unique challenges have created a variety of different mobile capabilities, giving businesses more flexibility when selecting a modernized device. On the other hand, more options may equate to more confusion, which is why it’s important to assess your computing needs with the following questions:

  • What sort of workflows am I consolidating?

Android’s open ecosystem allows businesses to implement new applications to expand device functionality without extensive recoding; however, rugged devices like the new MC3300ax are built with integrated scanners, WiFi 6, and push-to-talk connectivity, enabling 2-way communication and automated data capture right out of the box without additional hardware. Learn more about the new MC3300ax in our video.

  • What scanning range do my employees need?

A field technician may not need to consistently capture barcodes 75ft away. Flexible scanning ranges such as the ones available in the MC3300ax allow businesses to reduce deployment costs by selecting devices perfected for the size of their space. In addition to scanning range, connectivity range should also be considered since captured data should essentially be digitally transmitted onto your WMS’ database without any disruptions.  

  • How rough is the work environment?

Micro-fulfillment warehouses located inside of stores or smaller urban areas can get by with less rugged devices compared to cold storage facilities. Zebra’s EC5x provides superior connectivity, data capture, and ease-of-use for store associates and growing warehouses whereas the ultra-rugged MC9300 can be customized with a freezer-ready screen and glove-friendly keyboard to withstand the temperature changes of cold storage environments. Regarding field service, the TC7x stands apart from in its class due to its flexible connectivity networks to protect long-range communication channels and its rugged outdoor-ready design. 

  • Do my workers need a keyboard?

Touchscreen devices have been shown to minimize training times since they resemble consumer-grade devices. However, keyboards facilitate heavy data entry without forcing workers to travel to a centralized computer station. Zebra’s TC8300 combines touchscreen simplicity and warehouse data applications within one touchscreen device to reduce the errors of manual data entry. For previously keyed workflows such as TE applications, Zebra’s All-Touch Terminal Emulation can convert green screen apps to fit touchscreen interfaces without extensive app rewriting. 

  • Which disparate devices are included in my solution? 

If workers will carry other devices such as mobile printers or scanners during their shift, a lightweight wearable computer like the WT6300 may be a better option in order to maximize worker comfort and integrate additional devices without overwhelming workers. 

Look through our complete Zebra portfolio to learn more about next-generation devices. 

How to start your upgrade

To select the best fit device for your mobility solution, we recommend first meeting with a modernization specialist to assess current workflow challenges and outline realistic implementation goals. Depending on your selected upgrade, your devices may be eligible for cash rebates if upgraded through the GO Zebra Trade-In Program. Eligible devices can be traded in for cash rebates in three steps: 

  1. Purchase your eligible Zebra device
  2. Submit a claim form within 90 days of your invoice date
  3. Trade in outdated devices from any manufacturer for up to $650 in rebates per device

Meet up with an Avalon modernization specialist today to get started.

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7 Things Power Carts Bring to Your Warehouse

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Today’s warehouses are navigating a multitude of challenges; however, two obstacles stand in attention-worthy contrast: high order volume and crippling labor shortages. While order fulfillment rates skyrocket from year to year, employee shortages have created an obstacle in accurately fulfilling the surplus of orders within a smaller timeframe. The Bureau of Labor reported that 45% of warehouse jobs remained unfilled by December of 2021. Meanwhile, labor turnover rates across industries has increased by 8%, costing up to 33% of an employee’s annual earnings to remediate. 

It is no surprise then that automation has become indispensable for warehouse survival. To alleviate pressures on fluctuating workforces while maintaining high order throughput, automated solutions must prioritize versatility, mobility, and ease-of-use. Combining these three factors in one solution, mobile workstations like Newcastle’s Power Carts empower distribution centers by delivering seven game-changing benefits:

  1. Rapid return of investment – By accelerating ROI, companies have more available resources to implement more automated and/or predictive measures. This protects business flexibility in the event of future disruptions. 
  2. 63% increase in ordering volume – By streamlining scanning and label printing through one mobile station, warehouse teams can label and verify orders in strategic places throughout the warehouse. Increased speed results in more orders being processed within smaller time frames since workers no longer need to wait in bottlenecks to print and label orders. 
  3. 50% productivity increase – Equipped with industrial printers like Zebra’s thermal printers, power carts also cut down wait time with faster printing speeds and higher label resolution. Moreover, because they are mobile, printing stations can also cut travel time, keeping workers productive instead of idle. 
  4. 5 to 10 hours of extra work saved – In addition to faster printing, automated data capture via Zebra’s ultra-rugged scanners connects workers to inventory data without losing a second. Real-time order and inventory updates eliminate the need for excessive end-of-shift reporting, further lowering labor costs. 
  5. 90% reduction in labeling errors – Unlike manual data entry, which is both error-prone and time-consuming, automated data capture and sharing reduces the likelihood of errors progressing down the supply chain. Fewer labeling errors also protect orders from mis-shipments and delays, increasing overall customer satisfaction. 
  6. Less bottlenecks for easier social distancing practices – New concerns regarding employee health and social distancing should discourage high employee density. By leveraging high-speed automated solutions, power carts reduce the time employees spend gathered around centralized printing stations, protecting them from unnecessary germ exposure.   
  7. 75% reduction in overtime – Fast-acting technologies are developed to streamline and simplify complex workflows, which means businesses can also expect to save money allocated to overtime. 

Learn more about all-in-one mobile workstations in our brochure, here. 

Depending on the nature of your facility, mobile workstations may bring additional benefits to your workflows. For a full overview of your opportunities, contact Avalon’s modernization specialists to schedule your workflow assessment.

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Keep an Eye on These 5 Warehouse Trends in 2022

The new year brings with it both the excitement of new possibilities and hidden challenges yet to surface. Navigating through several pandemic-induced challenges, last year’s warehouse technologies showcased agile adaptability to accelerate order picking with less touchpoints and manual data capture. Faster and safer picking mechanisms continued to affirm customer demands for quick and accurate order fulfilment, now in less time and with the option of free/easy returns. However, current supply chain and labor shortages are certain to keep challenging businesses, which is why the following trends are expected to reshape modernized warehouses this year:

  1. Continual push for verifiable sustainable warehousing practices – A large percentage of today’s consumers are growing more eco-conscious due to several environmental changes. To meet both customer demands and protect the environment, sustainable warehousing practices allow businesses to meet accuracy and speed demands with a smaller carbon impact. For example, Zebra’s Certified Consumables can be made of eco-friendly materials for easier decomposition and removal while still containing strong adhesives and surfaces for uncompromised barcode legibility. Other noteworthy mentions include next-generation mobile computers and tablets since they eliminate the need for additional hardware and can last beyond the standard 3-year lifecycle of a mobile device. This reduced eventual e-waste and electricity consumption.  
  2. Securing T&L drivers and ELD compliance – Delivery drivers have reported turnover rates of about 92%, causing serious delays in shipments. As order volumes increase, so does the demand for more capable drivers. Consequently, new technologies must be simple and intelligent enough to minimize stress and maximize safety. Devices like rugged tablets have proven useful in connecting drivers with real-time communication with administrators, most efficient driving routes, and voice messaging all through one large dashboard to keep drivers’ eyes on the road. Next-evolution models are even more advantageous as ELD systems running on 3G are soon to be terminated in 2022, creating a new demand for flexible connectivity options installed on newer devices.  
  3. Growing need for micro-fulfillment centers in urban areas – Same-day shipping demands have grown by 36% within the past year, especially for urban areas. This has posed a problem since large-scale warehouses simply can’t fit within bustling cities. Consequently, micro-fulfillment centers have grown within cities to cut down shipping and labor costs while preventing delays. To keep micro-fulfillment centers running smoothly, workers often depend on versatile handheld devices that can streamline multiple workflows through one digital platform. Zebra’s wearable WT6300 continues to illustrate this by replacing both scanners and 2-way communicators with an adaptable mobile computer that leverages natural muscle movement for faster integration. 
  4. Next-level automation with robotics – Order fulfillment leaders such as Amazon and Walmart have already set the standard for faster shipping rates. They are also among the first warehouses to begin deploying co-bots and autonomous mobile robots (AMRs), once again raising the standards for efficient order picking.  Current labor shortages have also increased the demands for AMRs since they increase productivity by 85% when deployed alongside a human team, removing additional stress from your current teams. 
  5. Real-time communication with long-distance manufacturers – Supply chain shortages have resulted in a 250% increase in out-of-stocks nationwide. Breakdowns in communication between distributors and manufacturers further increase out-of-stocks as inventory is vulnerable to shrinkage and/or inaccurate counting while transitioning down the supply chain. Digitized data sharing through mobile devices and applications like Workforce Connect empower teams to notify facilities of quantities shipped and their location, preventing replenishment errors and additional out-of-stocks.

The key to leveraging any of these trends in the coming year is proactive preparation. Before deploying large-scale changes within your warehouse, consider meeting up with a modernization expert to explore optimization opportunities in your crucial workflows and get a closer look into the new technologies reshaping supply chains.

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4 Costly Consequences of Subpar Barcode Printing – And how to avoid them

While printing supplies cost less than ten percent of a business’ total expenses, enterprise labels play a key role in securing smooth product movement down the supply chain. Carrying several identification codes, such as shipping address, storage instructions, and SKU number, crisp barcodes are part of your inventory’s first defense against misplacements. Fading, peeling, and smudged barcodes are among the principal causes of preventable setbacks such as:

  1. Product shrinkage – Two years ago, product shrinkage cost retailers over $40 billion due to misplacements, spoilage, and theft. When labels aren’t optimized to withstand extreme temperatures between multiple locations, adhesives may lose strength and peel, thus falling away with the crucial information your teams need to accurately fulfill orders. 
  2. Delivery delays – New studies show that over a fifth of deliveries were late within the first quarter of 2021. That number is expected to rise dramatically by the end of the holiday season for all major parcel delivery services. Worsening the labor shortage crisis, underperforming labels stall productivity as they must be rescanned or even re-labeled, setting distributors at a disadvantage in today’s fast-paced market. 
  3. Missed audits and compliances – Lack of label legibility may require teams to record inventory counts manually, thus enabling manual data entry errors. Missed errors and inaccurate counts provide a skewed view of total operational expenses and storage, resulting in further costs and fees. Moreover, without storage instructions, temperature-sensitive inventory can spoil, further increasing risks of recalls and compliance fees. 
  4. Printer downtime – Lastly, poorly-made labels are often tightly wound, leading to adhesive leaks that damage printer feeders. Sandpaper-like label surfaces also scratch [printheads causing premature failure and downtime. Without functioning printers, warehouses face costly bottlenecks and downtime costing as much as $100,000 per hour. 

To support manageable operational costs, underperforming labels should be readily replaced by an enterprise-ready alternative. While there are several labeling options available nowadays, customized printing supplies, like Zebra’s Certified Consumables, continue to stand as one your best options for the following reasons:

  • Compatibility with your exact application requirements – Labels can be tailored to survive extreme temperatures, condensation, humidity, abrasion, and any other unique challenges in your environment. 
  • Built from pre-tested materials for consistent quality – Zebra’s certified labels are only built from materials passing through their 23-point performance test, thus ensuring dependable functionality in a myriad of use cases. 
  • Selected perforation and folding preferences – New label technology has given way to linerless, dissolvable, and even metal-friendly RFID labels, expanding the range of efficient labeling beyond the four walls. 
  • Faster label replenishment – With four label convertor facilities scattered across North America, Zebra labels can be quickly replenished to avoid downtime. 

To learn more about how you can customize your enterprise labels, contact our labeling experts here.

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What does your warehouse need to meet that 3-day delivery window?

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As more omnichannel businesses compete to surpass customer demands, an expectation for faster and cheaper shipping has risen in today’s online shoppers. Over half of consumers expect both fast and trackable shipping from the warehouse to their doorstep. Evolving warehouses and distribution centers have now cited the following four top issues they face when attempting to shorten delivery times:

  1. Implementing direct-to-consumer (DTC) shipping – Last year’s spike in online orders resulted in a 70% increase in DTC shipping, further establishing expectations for faster delivery. Larger-scale warehouses have struggled with DTC as they must now open pallets to complete multiple smaller, yet unique orders as opposed to multiple identical orders. If done improperly, DTC order fulfillment can result in misplaced inventory and wrong shipments, ultimately impairing customer satisfaction and retention rates.  
  2. Connecting delivery and loading dock teams – Order verification is one of the last touchpoints that can cause delays within the warehouse, yet it is crucial for accuracy. Delays in verification can result in missed delivery timeframes, which is why loading dock and T&L teams must proactively coordinate truck loading with order data readily available.
  3. Accelerating order picking without risking inaccuracies – Order picking accounts for nearly 50% of total operational expenses, which is why inefficient processes not only cause delays but also significant financial loss. Implementing optimized picking technologies has often been seen as a risk since even a slight decrease in productivity or downtime can halt operations.  
  4. Maintaining real-time inventory updates for the whole supply chain – The more updated an inventory management system is, the less likely out-of-stocks will appear. However, for warehouses still relying on manual data entry, real-time visibility is a struggle since it would slow down fulfillment.

Overcoming the challenge with Zebra’s purpose-built solutions

Simply put, to operate within smaller delivery timeframes, warehouses must maximize both accuracy and speed simultaneously. Although there are many mobility solutions currently available for this, simplistic workflow changes and applications can also help eliminate unnecessary steps in the fulfillment process such as:

  • Multiple barcode scanning – Going beyond traditional data capture, new applications like Zebra’s SimulScan and DataWedge allow workers to populate entire reports and forms with one trigger-pull by capturing multiple codes at one. This eliminates the need for individual scans and manual data entry, thus also preventing manual errors.  
  • Integrated push-to-talk and secured text messaging – Communication breakdowns prevent T&L teams from gaining the vital insight they need for efficient routing and delivery. That’s why push-to-talk applications like Zebra Workforce Connect continue to benefit modern delivery teams by streamlining communication channels and mobile computing through one device, giving both warehouse and T&L teams access to the critical data they need.
  • Hands-free data capture – As mentioned before, manual data entry is time consuming and error-prone, which is why long-range and omnidirectional scanners have become so popular in today’s order fulfillment operations. Hands-free data capture takes these benefits a step farther by eliminating extensive training times since it merely builds on natural muscle movement, securing higher ergonomics for faster order processing.
  • Visibility applications installed on your handheld device – Lastly, to keep inventory status visibility for everyone, tracking solutions like Zebra MotionWorks allows warehouses to monitor in-motion inventory, eliminating guesswork when it comes time to locate products in the warehouse. Furthermore, data can be shared between departments and steps within the supply chain to maximize visibility during inbound and outbound operations.  

As technologies continue to mature, new demands are sure to take center stage. Consequently, Avalon continues to encourage warehouses and distribution centers to stay ahead of demands with a scalable modernization solution. To learn about how you can accelerate order fulfillment, contact Avalon’s modernization experts for more information.    

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What is micro fulfillment and why are big businesses flocking to it?

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Among the myriad of changes brought on by last year’s health crisis, the increase in e-commerce transactions has continued to reshape supply chains throughout the post-pandemic landscape. Accounting for over a fifth of sales in the grocery industry alone, e-commerce remains as one of the top preferred transactions due to its convenience and speed. However, between workforce shortages and snowballing last-mile costs, supply chains have yet to successfully meet high customer demands continuously. As a matter of fact, researchers from the National Retail Federation show that over 40% of businesses still cite fast fulfillment as their top concern. To meet demands without overspending, businesses are now combining warehouse technologies in the retail landscape through micro fulfillment centers (MFC’s).

Leveraging maximized automation solutions, MFC’s concentrate high-demand inventory within one section of the storefront for quick seamless picking. Leading warehouse devices such as long-range scanners and ultra-rugged handheld computers are then employed to safeguard fulfillment efficiency as orders are received. This ultimately results in:

  • Higher order accuracy – Modernized scanning capabilities similar to Zebra’s intelligent PRZM scanning engines eliminate the need to manually verify orders by ensuring more successful first-time scans. Applications like SimulScan can further enhance this process by capturing multiple barcodes at once in one trigger pull.
  • Lower labor costs – Automated solutions have been proven to diminish operational costs since they streamline vital workflows through one platform. For example, Zebra’s enterprise tablets secure unbroken communication channels, enterprise data capture, and user-friendly visibility into cycle counts and incoming orders all on one touchscreen interface.
  • Faster contactless services – Services like click-and collect, curbside pickup, and buy-online-pickup-in-store are only expected to keep thriving. That means store associates may now share in the same challenges that often plague warehouses struggling to stay ahead of incoming orders without compromising accuracy. To further protect communication channels within the workforce, Zebra’s Workforce Connect transforms handheld devices into 2-way radios, thus eliminating the need for additional devices while adding a dependable layer of teamwork and workflow visibility.     

Are your operations suitable for micro fulfillment?

This is the question many large-scale businesses have begun to ask themselves, and while the answer may be different for everyone, one thing is sure: automation continues to hold the key to business success in the modern market. Start the modernization journey by assessing workflows with a specialized optimization team to see how you can leverage purpose-built technologies to establish greater customer satisfaction without overburdening the workforce.

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If you’re still trying to salvage legacy systems, it’s time to modernize. Here’s why:

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When operating in today’s fast-paced supply chains, one hour of inefficiency can result in incalculable losses such as missed sales, shipment delays, data breaches, and maintenance costs. As warehouses continue to automate repetitive tasks such as data entry and order verification, a new issue arises: where do legacy systems fit in modernized warehouse operations? Legacy devices may seem more comfortable at face value due to their familiarity; however, their complex workflows may enable costly downtime.   

In the transportation and logistics industry, where over 40% of businesses still rely on paper-and-pencil manual data entry, legacy systems have been directly linked to as much as 14 hours of downtime per worker, per month, worldwide. Unable to support remote device management or real-time connectivity, incapacitated legacy systems can bring operations to a grinding halt. To undo these issues, modern mobility and visibility systems like the ones built with Zebra’s next-generation technologies can harness competitive benefits such as: 

  • Simplified enterprise-grade interfaces – Legacy systems tend to be preferred solely on their familiarity. Employee training and long adoption rates can be costly. That’s why Android’s enterprise-ready operating systems retain the ease-of-use of a consumer-grade touchscreen interface on a purpose-built device to lower onboarding time. Furthermore, Zebra’s All-Touch Terminal Emulation app can convert TE green screens into a touchscreen interface right out of the box to further minimize training times.  
  • Minimized additional hardware – Newer devices such as Zebra’s MC9300 streamline several crucial workflows within one platform, enabling workers to scan and process data while updating databases and teams in real-time without any manual data entry. Mobile devices with embedded push-to-talk capabilities can further simplify workflows by eliminating the need for extra bulky two-way radios.  
  • Expanded device functionality – Lastly, Android’s open application ecosystem facilitates new application deployment to expand your device’s functionality without too many backend modifications. For example, Zebra’s MobilityDNA apps enable remote battery management, device tracking, simultaneous barcode data capture, and independent troubleshooting for maximized uptime all through one device.   

And, with the GO Zebra Trade-In Program, you can add cash back rebates to the list. 

Further amplify modernization benefits when you upgrade legacy systems through the GO Zebra Trade-In Program. Between now and December 31st, your upgrades qualify for cash back rebates up to $650 per device when you follow these three steps: 

  1. Purchase your eligible device 
  1. Submit a claim form within 90 days of your invoice date 
  1. Trade in devices from any manufacturer for cash rebates 

In our commitment to innovative efficiency, we strive to eliminate all unnecessary complexities from your modernization strategy. Contact an Avalon automation expert to explore a customized optimization plan that matches your needs and preserves familiarity for minimal disruptions.  

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