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Challenges like labor shortages, shifting stock levels, and increasing demands for same-day shipping have pressured warehouses to quickly automate vital tasks in order to remain competitive. Without enterprise-ready automation, warehouses could suffer from inaccurate inventory counts and slow productivity. However, despite hindrances, studies show only 20% of warehouses successfully deploy automated solutions within their planned timeframes. In other words, while distribution centers understand the importance of automation, seamless solution execution is often challenging. Fearing complex implementation and high costs, many warehouses can miss the opportunities that come with today’s top modernized technologies such as warehouse robotics.

 

Studies show that robotics can reduce costs by 30% as they help improve accuracy and free up warehouse workers to focus on non-repetitive tasks. Existing operations that implement warehouse robotics pick up to  more orders and see a 90% reduction in onboarding and training time. As warehouses evaluate the need for robotics, experts recommend searching for the following signs of inefficiency:

  • Long picking time
  • Incomplete inventory visibility
  • Pen-and-paper processes
  • Sudden stockouts
  • Missed delivery times

 

4 Ways Robotics Help Alleviate Warehousing Challenges

As warehouses continue to navigate through persistent labor shortages, robotic technologies such as Zebra’s autonomous mobile robots (AMRs) give facilities a chance to redirect their human workforce towards more important tasks while AMRs focus on repetitive tasks or simple, value-added workflows like removing recycling or waste from a DC. When acting as part of a comprehensive modernization plan, warehouse robotics can:

 

  1. Boost order accuracy – Mis-picks and general order errors lead to lower profitability and slower warehouse workflows. AMRs help increase productivity up to three times by pairing workers with robots that are 50% faster and carry larger payloads than the competition. Working alongside your employees, AMRs increase precision picking to ensure the highest levels of accuracy and speed.
  2. Increase individual and team productivity – With an autonomous, smart-picking solution, warehouse workers can remain in specific zones to reduce excessive movement and maintain productivity. The AMRs travel between pick and put operations to reduce the distance and time that employees spend traveling between operations. When warehouses reduce the time it takes to complete repetitive tasks, employees can spend more time focusing on other, more complex workflows.
  3. Improve employee satisfaction – Robotic automation in warehouses sounds like it could replace employees, but robotics can actually work alongside your human workforce. Robotics can provide a sense of worker empowerment to take their focus away from repetitive tasks to do their jobs more effectively. Moreover, because they are built to handle heavy lifting and prevent collisions, AMRs also maximize worker safety, further boosting employee satisfaction.
  4. Amplify throughput with less labor – AMRs establish an effective goods-to-person picking system to provide a foundation that meets and adapts to market demands with accelerated fulfillment.

 

In the end. warehouse robotics reduce costs, orchestrate workers, increase picking efficiency and reduce the impact of labor shortages. Discover how you can redefine fulfillment with warehouse AMRs from Avalon.

The new on-demand economy puts pressure on warehouses to complete orders faster and more efficiently than ever before. Smarter approaches and solutions can help prepare warehouses for faster fulfillment, but these solutions aren’t always attainable due to time and cost constraints. Studies show that despite the on-demand economy, only 20% of warehouses worldwide successfully deploy automation solutions. Warehouses unequipped with automation can be less prepared for high consumer expectations that demand in-stock products, or low demands which could lead to overstocking. Therefore, businesses must find cost-effective automation solutions that deliver superior performance for a greater competitive edge.

 

Optimize Material Handling and Order Fulfillment with Robotics

While it may seem too futuristic or extreme, warehouse robotics can actually increase productivity and lower labor costs in the long run. Autonomous Mobile Robots (AMRs) reduce downtime by automating vital workflows and freeing up your workforce to focus on more important tasks. Studies show that next-evolution AMRs can achieve up to a 78% improvement in productivity for picking operations, keeping businesses ahead of market demands.

 

  1. Quick fulfillment solutions for different environments – AMRs can help manufacturing, fulfillment and distribution operations adapt to the on-demand economy. Enterprise-ready robotics like Fetch AMRs from Zebra bring immediate benefits by automating repetitive tasks, such as picking and packing, and doing so faster and with fewer errors. By helping workers manage urgent orders and meet faster shipping times, AMRs control costs by making the picking process more efficient and minimizing errors and missed delivery timelines.
  2. Out-of-the-box capabilities that reduce downtime – The on-demand supply chain requires on-demand automation. Out of the box, Fetch robots enable on-demand automation with quick deployment in just hours in any facility. Easy adaptation and operation in a variety of environments reduce training times and downtime costs.
  3. Fully-integrated benefits that deliver high ROI – While AMRs can be deployed in distribution, fulfillment and manufacturing centers, there are numerous areas where they can be fully integrated. For more advanced automation, Fetch AMRs can integrate with WMS, WES, MES or ERP systems to provide optimized picking and enable pull-based workflows. Easy integration quickly creates dynamic picking and replenishment processes to deliver a strong ROI.

 

Warehouse robotics can improve accuracy and boost picking operations when warehouses need innovation the most. Robots deliver fast ROI and reduce errors, which actually helps control costs. Learn how you can find the right warehouse automation solutions for your business with Avalon and Zebra.