Counterfeit medications have been responsible for at least 290,000 deaths annually worldwide. Material shortages, tariff changes, and labor shortages have all contributed to recurring drug shortages across the world, costing drug companies over 8.6 million hours to remediate, risking the lives of millions, and creating space for counterfeits to enter the market. Unfortunately, minimizing counterfeits remains a challenge, especially during the transportation process.

New regulations under the Drug Supply Chain Security Act (DSCSA) aim at minimizing counterfeits by requiring serialized identification numbers for individual products; however, distributors would then have to scan individual barcodes to verify medications, increasing delays and costs on an already-strained system. To stay ahead of shortages, hospitals and pharmacies tend to overstock medications, holding an average of 180 days’ worth of finished goods that may not get used, ultimately resulting in wasted storage space, costs, and medication – further contributing to shortages that feed the vicious cycle of medical counterfeits.

How are pharmaceutical supply chains reacting?

By 2023, the FDA will require all medical products to contain a second 2-D barcode specifying a unique serialized identification number. While warehouses can disassemble pallets to individually scan medications, RFID technology is currently being enhanced to simplify the process. Although traditional RFID applications are incompatible with metals and liquids– both normally present in pharmaceutical supply chains – Zebra’s adaptable RFID solutions tackle the challenges of medication tracking by integrating…

  • Custom-built lags and RFID labels – Every operation is unique, which is why RFID labels should be tailored to meet the obstacles of your facility such as poor lack of air space inside containers, metal shelves, etc. In doing so, businesses can better track in-transit products.
  • On-demand RFID printing and encoding – Modern Zebra printers like the ZT411 are equipped with optional RFID encoding, allowing operations to streamline enterprise printing from one all-encompassing system. 
  • Highly secured mobile computers – Lastly, to ward off counterfeit behavior and stock tampering, mobile computers should be equipped with security-focused tools, recurring security patches, and higher encryption levels. Android handhelds like the MC3330xR maximize data security with varying authentication levels to enable safe data sharing, so T&L teams, distributors, and hospitals/pharmacies know when and where to expect shipments as well as how many products they will be receiving.

From metal-compatibility to challenging small sizes, protect pharmaceutical tracking with an RFID solution dedicated to expanding visibility no matter the costs. Reach out to Avalon to carefully assess your workflows and bottlenecks alongside an RFID specialist and see how you can enhance track and trace to protect your bottom line, and most importantly, your customers.

When operating in today’s fast-paced supply chains, one hour of inefficiency can result in incalculable losses such as missed sales, shipment delays, data breaches, and maintenance costs. As warehouses continue to automate repetitive tasks such as data entry and order verification, a new issue arises: where do legacy systems fit in modernized warehouse operations? Legacy devices may seem more comfortable at face value due to their familiarity; however, their complex workflows may enable costly downtime.   

In the transportation and logistics industry, where over 40% of businesses still rely on paper-and-pencil manual data entry, legacy systems have been directly linked to as much as 14 hours of downtime per worker, per month, worldwide. Unable to support remote device management or real-time connectivity, incapacitated legacy systems can bring operations to a grinding halt. To undo these issues, modern mobility and visibility systems like the ones built with Zebra’s next-generation technologies can harness competitive benefits such as: 

  • Simplified enterprise-grade interfaces – Legacy systems tend to be preferred solely on their familiarity. Employee training and long adoption rates can be costly. That’s why Android’s enterprise-ready operating systems retain the ease-of-use of a consumer-grade touchscreen interface on a purpose-built device to lower onboarding time. Furthermore, Zebra’s All-Touch Terminal Emulation app can convert TE green screens into a touchscreen interface right out of the box to further minimize training times.  
  • Minimized additional hardware – Newer devices such as Zebra’s MC9300 streamline several crucial workflows within one platform, enabling workers to scan and process data while updating databases and teams in real-time without any manual data entry. Mobile devices with embedded push-to-talk capabilities can further simplify workflows by eliminating the need for extra bulky two-way radios.  
  • Expanded device functionality – Lastly, Android’s open application ecosystem facilitates new application deployment to expand your device’s functionality without too many backend modifications. For example, Zebra’s MobilityDNA apps enable remote battery management, device tracking, simultaneous barcode data capture, and independent troubleshooting for maximized uptime all through one device.   

And, with the GO Zebra Trade-In Program, you can add cash back rebates to the list. 

Further amplify modernization benefits when you upgrade legacy systems through the GO Zebra Trade-In Program. Between now and December 31st, your upgrades qualify for cash back rebates up to $650 per device when you follow these three steps: 

  1. Purchase your eligible device 
  1. Submit a claim form within 90 days of your invoice date 
  1. Trade in devices from any manufacturer for cash rebates 

In our commitment to innovative efficiency, we strive to eliminate all unnecessary complexities from your modernization strategy. Contact an Avalon automation expert to explore a customized optimization plan that matches your needs and preserves familiarity for minimal disruptions.  

With so many technological breakthroughs now available in various devices, businesses may struggle in selecting a mobility solution that best suits their unique needs. For example, while newer mobile computers can easily integrate RFID data capture and freezer-ready touchscreens, these benefits are not always necessary for workflows like order verification and storefront management. When devices don’t appropriately match business needs, the results often include:

  • Increased adoption rates since technologies may be too complicated
  • Workflow delays and bottlenecks
  • Lower ROI than expected due to wasteful labor
  • Complex maintenance schedules and increased IT involvement
  • More worker stress that hinders productive engagement

To prevent these issues from harming workflows, the following questions should be considered when selecting modernized hardware.

  1. Will it be scalable to accommodate eventual change? – Changes in demand and labor availability mean new devices should be easy to grasp and scalable to different workforce sizes. That’s why Android’s enterprise-ready OS has overtaken most modernization strategies since its open app ecosystem allows for seamless integration of new applications without too many backend changes.
  2. Does it prioritize easy user adoption? – Touchscreen devices straying away from traditional TE interfaces can facilitate onboarding for a younger workforce that may be unfamiliar with green-screen applications. Moreover, simplistic ergonomics may also ease adoption since usage can be tailored to the employee’s preference and workflow requirements.
  3. Has it been tested for non-stop performance in environments like your workflow? – To truly earn the “enterprise-grade” title, devices should be thoroughly crafted to sustain drops, tumbles, extreme temperatures, and condensation since these aspects often mark most supply chain operations. In addition to higher durability standards, devices should also contain longer battery life cycles compared to consumer-grade devices. For example, Datalogic’s Skorpio mobile computers decrease maintenance times with hot swappable batteries and wireless charging, thus protecting unbroken productivity.
  4. Does it protect effective data sharing? – Lastly, as cyberattacks become ever more prevalent, effective data security backed by recurrent OS updates and patches can prevent damaging breaches and data leaks. Moreover, when devices are easy to use, there are less risks of accidental leaks from improper device usage. 

With these questions in mind, businesses can best narrow down hardware options that support a mobility solution centered on your needs. For workflows that are ever changing, such as e-commerce order fulfillment and food storage, adaptable devices like Datalogic’s Skorpio handheld computers offer maximized flexibility and ease-of-use for fast deployment.

Modernized mobility can take many forms. Discover one that best fits your operations when you schedule a preliminary assessment with Avalon to investigate optimization opportunities in your workflows.


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The first half of 2021 has been marked by an ever-dwindling workforce across multiple industries. From foodservice to warehousing, businesses have struggled to attract and retain skilled employees due to growing issues such as greater job options, requests for higher wages, and limited childcare opportunities. While warehouses are slowly regaining numbers, transportation and logistics firms may still face greater demands with the end-of-year e-commerce boom brought on by the holiday season. With delivery timeframes expected to shrink even more and high turnover rates, T&L businesses find themselves with the challenge of accelerating order processing without overwhelming current employees. To do so, field teams have adopted the following strategies:

  1. Streamline operations through one consolidated workflow – Individual devices incur individual costs such as maintenance, software, and replacement fees. Moreover, new employees must then learn to operate several devices quickly to maintain productivity levels, further increasing training costs. Newer mobile computers such as Zebra’s TC72/77 reduce costs by streamlining computing, data capture, and communication channels into one device. This reduces training times and operational costs as employees only need to grow accustomed to one device.  
  2. Track worker safety to prevent more understaffing issues – Worker safety both in and outside the four walls continues to be a deciding factor when it comes to employment retention. That’s why exposure awareness systems have become increasingly more popular as they allow transparent traceability of possible germ exposure. Moreover, on the field, secured connectivity systems like Zebra Workforce Connect enable hands-free communication with warehouses in real-time, preventing accidents and facilitating precise driver locationing and delivery status through one interface.
  3. Remove paper-based reporting for zero-wait data sharing – Unlike pen-and-paper inventory management, modernized data capture preserves team connections by facilitating instant data sharing through one centralized database. In doing so, warehouses can update delivery teams of order volume, changes in ETA, and routing changes without delay.
  4. Minimize touchpoints between loading and shipping – Contactless transactions have gained popularity across the supply chain due to their speed and safety. RFID technology has led the forefront in minimizing extra touchpoints by capturing multiple barcodes in one scan and tracking in-motion inventory for maximized visibility. 

Optimizing scalable efficiency can take many shapes depending on your operation’s current struggles. Get a clearer picture on how to start safeguarding productivity in your workflows when you schedule an in-depth assessment and stay a step ahead of change with a modernization solution that adjusts to your needs.